Fastener torque values Fastener torque values in this chapter The table below lists torque values for all fasteners presented in this chapter. FASTENER TORQUE VALUE NOTES Clutch assembly nut 160.0-170.0 Nm 118-125 ft·lbs Removing and installing clutch , Install Clutch...
Specifications of transmission and clutch Table 5-1. Clutch ITEM XG500 XG750 Type Wet-multiple disc Table 5-2. Clutch Springs ITEM XG500 XG750 Clutch spring free length 46.2 mm (1.81 in) 46.2 mm (1.81 in) Table 5-3. Transmission ITEM XG500 XG750 Type 6-speed forwarc constant mesh Lubricant...
Transmission operation Power flow See Figure 5-1. The 6-speed transmission consists of two parallel shafts supporting six gears each. The input shaft, which supports the clutch. The output shaft which supports the transmission sprocket. Each gear on the input shaft is in...
Drive belt Prepare 1. Remove front belt guard. See Belt guards . 2. Disconnect negative battery cable. See Power disconnect . 3. Remove muffler. See Removing and installing muffler . 4. Remove muffler bracket. See Exhaust system . 5. Remove rear wheel. See...
Output pulley Prepare 1. Remove drive belt cover. See Belt guards . 2. Loosen drive belt. See Drive belt . Remove PART NUMBER TOOL NAME HD-51509 OUTPUT PULLEY TOOL 1. See Figure 5-3. Remove output pulley. a. Install OUTPUT PULLEY TOOL (Part No. HD-51509) over...
Shifter shaft Prepare 1. Disconnect negative battery cable. Power disconnect . 2. Remove right side rider foot controls. Rider foot controls . 3. Remove clutch cover. Clutch cover . 4. Remove clutch. Removing and installing clutch . 5. Detach shift lever rod...
Removing and installing clutch Prepare 1. Disconnect negative battery cable. See Power disconnect . 2. Drain engine oil. See Replace engine oil and filter . 3. Remove exhaust. See Exhaust system . 4. Remove right footrest and rear brake pedal assembly. See Rider foot controls ....
Drum and forks Prepare 1. Remove engine. See Replace engine . 2. Remove starter. See Removing and installing starter . 3. Remove clutch. See Removing and installing clutch . 4. Remove cylinder head covers. See Cylinder head covers . 5. Remove cylinder heads. See...
Removing and installing the transmission Prepare 1. Remove engine. See Replace engine . 2. Remove starter. See Removing and installing starter . 3. Remove clutch. See Removing and installing clutch . 4. Remove cylinder head covers. See Cylinder head covers . 5. Remove cylinder heads. See...
Transmission right crankcase bearings Prepare 1. Remove engine. See Replace engine . 2. Remove starter. See Removing and installing starter . 3. Remove clutch. See Removing and installing clutch . 4. Remove cylinder head covers. See Cylinder head covers . 5. Remove cylinder heads. See...
Transmission left crankcase bearings Prepare 1. Remove engine. See Replace engine . 2. Remove starter. See Removing and installing starter . 3. Remove clutch. See Removing and installing clutch . 4. Remove cylinder head covers. See Cylinder head covers . 5. Remove cylinder heads. See...