Fastener torque values Fastener torque values in this chapter The table below lists torque values for all fasteners presented in this chapter. FASTENER TORQUE VALUE NOTES Alternator rotor bolt 160.0-170.0 Nm 118-125 ft·lbs Removing and installing alternator , Install...
Specifications of electrical Specifications Table 8-1. Battery Specifications BATTERY SPECIFICATIONS Size 12V/12 AH/225CCA Type Sealed, AGM Table 8-2. Spark Plug Specifications SPARK PLUG SPECIFICATIONS Gap 0.8-0.9 mm 0.031-0.035 in Torque 10-12 Nm 89-106 in·lbs Type RG6HCC...
Fuses and relays Prepare 1. Remove right side cover. See Side covers . Remove Fuses 1. See Figure 8-1. Remove main fuse (6). 2. See Figure 8-2. Remove fuses (5 through 13) as needed. Refer to Table 8-10. Table 8-10. Fuse Ratings NUMBER FUSE RATING 5 Battery 5 Amp 6...
Power disconnect Disconnect power Two different methods of disconnecting electrical power are used in this manual. Disconnect negative battery cable from ground stud. Remove main fuse. Disconnect negative battery cable from ground stud when there is a possibility of...
Left handlebar switch housing Prepare 1. Remove main fuse. See Power disconnect . 2. Remove fuel tank. See Fuel tank . Remove 1. See Figure 8-13. Disconnect left handlebar switch housing connector. 2. See Figure 8-14. Cut cable straps (3). 3. Remove switch housing. a. Remove...
Right handlebar switch housing Prepare 1. Remove main fuse. See Power disconnect . 2. Remove fuel tank. See Fuel tank . Remove 1. See Figure 8-15. Disconnect right handlebar switch housing connector. 2. Remove right hand grip and throttle cables. See Throttle control . Install 1....
Removing and installing speedometer Prepare 1. Remove main fuse. See Power disconnect . 2. Remove headlamp fairing. See Headlamp fairing . 3. Detach handlebar from lower riser. See Removing and installing handlebar . Remove 1. See Figure 8-16. Disconnect speedometer connectors. 2. See...
Oil pressure switch Prepare 1. Remove main fuse. See Power disconnect . Remove Note: Replace oil pressure switch if it is removed. 1. Figure 8-18. Remove oil pressure switch connector (1). 2. Discard oil pressure switch (2). Install FASTENER TORQUE VALUE Oil pressure...
Neutral indicator switch Prepare 1. Remove front belt guard. See Belt guards . 2. Disconnect negative battery cable. See Power disconnect . Remove 1. See Figure 8-19. Disconnect neutral switch connector. a. Disconnect neutral switch connector (1). b. Discard cable strap...
Removing and installing horn Prepare 1. Remove main fuse. See Power disconnect . Remove 1. See Figure 8-21. Disconnect horn connectors (3). 2. Remove horn. a. Remove screws (1). b. Remove horn (2). 3. Remove bracket. a. Remove screws (5). b. Remove bracket (4). Install FASTENER...
Electronic control module (ECM) Prepare 1. Remove seat. See Removing and installing seat . 2. Remove main fuse. See Power disconnect . Remove 1. See Figure 8-39. Disconnect ECM connectors. 2. See Figure 8-40. Remove ECM. a. Remove screws (1). b. Remove ECM (2). 3. Remove mud...
Removing and installing cooling fan Prepare 1. Remove main fuse. See Power disconnect . 2. Lift rear of fuel tank. See Lift rear of fuel tank . 3. Detach upper radiator hose from coolant filler neck. See Coolant hoses . 4. Detach radiator from mounts. See Removing and installing...
Vehicle speed sensor (VSS) Prepare 1. Remove main fuse. See Power disconnect . 2. Remove drive belt cover. See Drive belt . Remove 1. See Figure 8-42. Disconnect VSS connector (2). 2. Remove VSS. a. Remove screw (1). b. Remove VSS (3). Install FASTENER TORQUE VALUE VSS screw...
Bank angle sensor Prepare 1. Remove seat. See Removing and installing seat . 2. Remove main fuse. See Power disconnect . Remove 1. See Figure 8-43. Remove bank angle sensor. a. Disconnect bank angle sensor connector (2). b. Pull back on tab (3). Remove bank angle...
Jiffy stand sensor Prepare 1. Remove main fuse. See Power disconnect . Remove 1. See Figure 8-44. Remove cable straps (6). 2. Disconnect jiffy stand sensor connector. 3. Remove jiffy stand sensor. a. Remove short screw (2) and nut (5). b. Remove long screw (1). c....
Battery tray Prepare 1. Remove main fuse. See Power disconnect . Remove 1. See Figure 8-44. Remove cable straps (6). 2. Disconnect jiffy stand sensor connector. 3. Remove jiffy stand sensor. a. Remove short screw (2) and nut (5). b. Remove long screw (1). c....
Engine ground cable Remove 1. See Figure 8-46. Remove engine ground cable. a. Remove nut (1). b. Remove screw (2). c. Remove engine ground cable (3). Install FASTENER TORQUE VALUE Engine ground cable screw 9.0-11.0 Nm 80-97 in·lbs Engine ground cable nut 6.0-10.0 Nm...
Engine wire harness Prepare 1. Remove main fuse. See Power disconnect . 2. Remove seat. See Removing and installing seat . 3. Lift rear of fuel tank. See Lift rear of fuel tank . Remove 1. See Figure 8-47. Disconnect engine harness connector (2). 2. Pull harness from...
Main wiring harness Prepare 1. Remove seat. See Removing and installing seat . 2. Disconnect negative battery cable. See Power disconnect . 3. Remove fuel tank. See Fuel tank . 4. Remove right side rider foot control assembly. See Rider foot controls . Remove Note:...
Bosch compact 1.1M connectors Disconnect and connect Disconnect 1. Pull back the secondary lock. 2. Press the locking latch. 3. Pull the connector from the sensor. Connect 1. Align the connector housings. 2. Press the housings together until the latch snaps into place. 3. Snap...
Delphi GT 150 sealed connectors Disconnect and connect Disconnect 1. See Figure A-3. Lift the external locking latch. 2. Pull the connector housings apart. Connect 1. Align the connector housings. 2. Press the housings together until external latch(es) engage. Remove terminal 1....
Deutsch DT sealed connectors Disconnect and connect PART NUMBER TOOL NAME HD-41475 DEUTSCH TERMINAL REPAIR KIT HD-41475-100 FLAT BLADE L-HOOK Notes: A DEUTSCH TERMINAL REPAIR KIT (Part No. HD-41475) contains a selection of seals and seal plugs, locking wedges, attachment clips...
Furukawa QLW sealed connectors Disconnect and connect Disconnect 1. Press the release button. 2. Pull the connector housings apart. Connect 1. Align the connector housings. 2. Press the housings together until the locking tab snaps into place. Remove terminal PART NUMBER TOOL...
Molex MX 150 sealed connectors Disconnect and connect Disconnect 1. See Figure A-12. Press the latch. 2. Pull the connector housings apart. Connect 1. Align the connector housings. 2. Press the housings together until the latch snaps into place. Figure A-12. Molex MX 150 Sealed...
Sumitomo DL sealed and MT connectors Disconnect and connect Disconnect 1. Press the release button. 2. Pull the connector housings apart. Connect 1. Align the connector housings. 2. Press the housings together until the lock clicks into place. Remove terminal PART NUMBER TOOL NAME...
Sumitomo MTW and MTL unsealed connectors Disconnect and connect Disconnect 1. Press the locking tab. 2. Pull the connector housings apart. Connect 1. Align the connector housings. 2. Press the housings together until the locking tab snaps into place. Remove terminal PART NUMBER TOOL NAME...
Tyco 070 multilock unsealed connector Disconnect and connect Disconnect 1. See Figure A-26. Press the release button (2). 2. Pull the connector housings apart. Connect 1. Align the connector housings. 2. Press the housings together until the connector clicks. Figure A-26. Tyco 070...
Tyco get 64 unsealed connectors Disconnect and connect Disconnect 1. See Figure A-29. Pull the latch lock open (1). 2. While pressing the latch (3), pull the connector housings apart. Connect 1. Align the connector housings. 2. Press the housings together. 3. Push the latch lock...
Tyco junior power timer unsealed connector Disconnect and connect Remove fuses to access the terminals, as necessary. Remove terminal PART NUMBER TOOL NAME GA500A SNAP-ON TERMINAL PICK 1. See Figure A-33. Insert smallest pair of pins on the SNAP-ON TERMINAL PICK (Part No. GA500A) into cavity...
Tyco sealed timer connector Disconnect and connect Disconnect 1. See Figure A-34. Remove wire clip (1). 2. Pull the connector from the sensor. Connect 1. Align the connector housings. 2. Press the housings together. 3. Install wire locking clip. Remove terminal PART NUMBER...
Tyco super seal 1.5 sealed connector Disconnect and connect Disconnect 1. Lift locking tab. 2. Pull the connector housings apart. Connect 1. Align housings. 2. Press connector housings together until the locking tab clicks. Remove terminal PART NUMBER TOOL NAME B-50085 TERMINAL...
Yazaki SSD sealed connector Disconnect and connect Disconnect 1. Press the release button. 2. Pull the connector housings apart. Connect 1. Align the connector housings. 2. Press the housings together until the lock clicks into place. Remove terminal PART NUMBER TOOL NAME...
Component location views Component locations Some components and connectors are not easily located on the motorcycle. The following graphics show locations for these components and connectors. The graphics are generally ordered from front to back around the motorcycle....
Wiring diagram information Wiring diagram information Wire Color Codes Wire traces on wiring diagrams are labeled with alpha codes. Refer to Table B-1. For Solid Color Wires: See Figure B-8. The alpha code identifies wire color. For Striped Wires: The code is written with a...
Connector locations and functions Connector locations Function/Location All vehicle connectors are identified by their function and location. Refer to Table B-2. Place and Color The place (number of wire cavities of a connector housing) and color of the connector can also aid...