Install the new O-rings to the fuel pressure regulator and fuel Pipe.
Apply thin coat of the engine oil to the O-rings.
Caution! Use the new O-rings to prevent fuel leakage.
Tighten the screw together with the lead wire terminal.
Tighten the nuts together with the lead wire terminals.
- (A)...(+) terminal for fuel pump
- (B)...(+) terminal for fuel level gauge
- (C)...(-) terminal for fuel level gauge
Connect the clamp (1).
Install the fuel level gauge.
Install the new O-ring and apply SUZUKI SUPER GREASE to it.
Warning! The O-ring must be replaced with a new one to prevent fuel leakage.
- 99000-25030: SUZUKI SUPER GREASE "A" (USA)
- 99000-25010: SUZUKI SUPER GREASE "A" (Others)
When installing the fuel pump assembly, first tighten all the fuel pump assembly mounting bolts lightly in the ascending order of numbers, and then tighten them to the specified torque in the above tightening order
- Fuel pump mounting bolt: 10 N·m (1.0 kgf·m, 7.3 lb·ft)
Note: Apply a small quantity of the THREAD LOCK to the thread portion of the fuel pump mounting bolt.
- 99000-32050: THREAD LOCK "1342"
1. Fuel pressure regulator; 2. Fuel pump case/Fuel filter cartridge (For high pressure); 3. Fuel pump; 4. Fuel mesh filter (For low pres-4 sure); 5. Fuel level gauge; A. Fuel pump mounting bolt
| ITEM | N·m | kgf·m | lb·ft |
| (A) | 10 | 1.0 | 7.3 |