Pay attention to the following points:
Apply SUZUKI SUPER GREASE to the throttle stop screw tip and the both ends of a spring.
- 99000-25030: SUZUKI SUPER GREASE "A" (USA)
- 99000-25010: SUZUKI SUPER GREASE "A" (Others)
![](https://motoinstruction.ru/img/suzuki/14/120398.jpg)
Install the plastic washer (1) and bushing (2).
Note: The concave of a bushing is faced outside.
Install the spring.
![](https://motoinstruction.ru/img/suzuki/14/120399.jpg)
Apply SUZUKI MOLY PASTE to the fast idle link lever.
- 99000-25140: SUZUKI MOLY PASTE
![](https://motoinstruction.ru/img/suzuki/14/120400.jpg)
Install the spring (3).
![](https://motoinstruction.ru/img/suzuki/14/120401.jpg)
Install the spring (4) and fast idle link lever (5).
Note: Make sure that the spring ends are hooked correctly.
![](https://motoinstruction.ru/img/suzuki/14/120402.jpg)
Install the washers (5), (6), spring washer (7) and nut (8).
Note: The washer (5) is inserting in the axis certainly.
![](https://motoinstruction.ru/img/suzuki/14/120403.jpg)
Apply SUZUKI SUPER GREASE to the seal lips.
- 99000-25030: SUZUKI SUPER GREASE "A" (USA)
- 99000-25010: SUZUKI SUPER GREASE "A" (Others)
Install the seal (9).
![](https://motoinstruction.ru/img/suzuki/14/120404.jpg)
Apply a small quantity of SUZUKI SUPER GREASE to the shaft ends and seal lips.
- 99000-25030: SUZUKI SUPER GREASE "A" (USA)
- 99000-25010: SUZUKI SUPER GREASE "A" (Others)
![](https://motoinstruction.ru/img/suzuki/14/120405.jpg)
Turn the TP sensor counterclockwise and install the mounting screws.
Tighten the TP sensor mounting screws.
- 09930-11950: Torx wrench
- TP sensor mounting screw: 3.5 N·m (0.35 kgf·m, 2.5 lb·ft)
![](https://motoinstruction.ru/img/suzuki/14/120406.jpg)
Note: Make sure the throttle valve open or close smoothly.
![](https://motoinstruction.ru/img/suzuki/14/120407.jpg)
Align the boss (A) of the STP sensor with the groove (B) of the ST valve shaft.
Install the STP sensor.
![](https://motoinstruction.ru/img/suzuki/14/120408.jpg)
Tighten the STP sensor mounting screws.
- 09930-11960: Torx wrench
- STP sensor mounting screw: 2.0 N·m (0.2 kgf·m, 1.5 lb·ft)
![](https://motoinstruction.ru/img/suzuki/14/120409.jpg)
Note: Make sure the ST valve open or close smoothly.
![](https://motoinstruction.ru/img/suzuki/14/120410.jpg)
Apply thin coat of the engine oil to the new fuel injector cushion seal (10), and install it to the fuel injector.
Caution! Replace the cushion seal and O-ring with a new one.
Install the O-ring (11) to the fuel injector.
Apply thin coat of the engine oil to the new O-ring (11).
![](https://motoinstruction.ru/img/suzuki/14/120411.jpg)
Install the fuel injectors by pushing them straight to each throttle body.
Caution! Never turn the injector while pushing it.
![](https://motoinstruction.ru/img/suzuki/14/120412.jpg)
Install the fuel delivery pipe assembly to the throttle body assembly.
Caution! Never turn the fuel injectors while installing them.
Tighten the fuel delivery pipe mounting screws.
- Fuel delivery pipe mounting screw: 5.0 N·m (0.5 kgf·m, 3.7 lb·ft)
![](https://motoinstruction.ru/img/suzuki/14/120413.jpg)
Install the throttle link rod (12) and secondary throttle link rod (13).
Note: The throttle link rod (12) is longer than the secondary throttle link rod (13).
![](https://motoinstruction.ru/img/suzuki/14/120414.jpg)
Install the IAP sensor vacuum damper and hose.
Caution! The stamp (C) of the IAP sensor vacuum damper faces into the throttle body side.
![](https://motoinstruction.ru/img/suzuki/14/120415.jpg)