Removal
1. Remove the fuel tank as described on page 11.100.
Warning!
- Observe the warning advice given in the general information section on the safe handling of fuel and fuel containers.
- A fire, causing personal injury and damage to property could result from spilled fuel or fuel not handled or stored correctly.
Warning! Never drain fuel from the tank using non-approved, non-professional standard fuel handling equipment. A fire causing destruction of property and injury to persons may result from use of non-approved fuel handling equipment.
2. Using proprietary professional automotive workshop equipment approved for fuel handling, drain all fuel from the fuel tank.
3. Invert the fuel tank and place on a protective surface to prevent paint damage.
4. Release the ring of nuts securing the fuel pump mounting plate to the tank.
![](https://motoinstruction.ru/img/triumph/7/114449.jpg)
1. Fuel pump mounting plate; 2. Nuts
5. Separate the pump/filter/regulator assembly from the fuel tank. Discard the pump plate seal.
Caution! Ensure that the fuel level sensor's float arm is not damaged during removal of the fuel pump mounting plate. A damaged float arm will result in an incorrectly operating low fuel warning light.
Note: To remove the pressure regulator, filter and pump, components must be removed in sequence, as follows below/over.
6. Release the screw securing the pressure regulator to the mounting bar.
![](https://motoinstruction.ru/img/triumph/7/114450.jpg)
1. Screw; 2. Pressure regulator
Note: Unless it cannot be avoided, do not cut the tie securing the internal wiring to the fuel pressure regulator. Instead, release the two wiring connectors from the pump plate (note or mark their positions before removal).
7. To release the pressure regulator, release the hose clips from the pump plate and filter then gently ease the regulator, link pipe and hoses upwards. Place the regulator aside.
![](https://motoinstruction.ru/img/triumph/7/114451.jpg)
1. Pressure regulator; 2. Hose clips; 3. Link pipe; 4. Pump mounting plate
Note: Prior to removing the filter, note the direction of the arrow on the side of the filter. The arrow should point away from the fuel pump, towards the pressure regulator.
8. To release the filter, release the hose clip and gently ease the filter from the inlet hose.
![](https://motoinstruction.ru/img/triumph/7/114452.jpg)
1. Filter; 2. Clip; 3. Inlet hose; 4. Filter arrow
9. Release the screw securing the fuel pipe bracket and fuel level sensor to the mounting bar.
![](https://motoinstruction.ru/img/triumph/7/114453.jpg)
1, Fuel pipe bracket; 2. Fuel level sensor
10. Disconnect the electrical connection from the pump.
![](https://motoinstruction.ru/img/triumph/7/114454.jpg)
1. Fuel pump; 2. Electrical connection
11. Release the clip securing the remaining fuel hose to the pump, then ease the fuel pipe away from the filter.
![](https://motoinstruction.ru/img/triumph/7/114455.jpg)
1. Fuel pipe; 2. Pump
12. Release the screw securing the fuel pump clamp to its mounting bar. Discard the screw after removal.
![](https://motoinstruction.ru/img/triumph/7/114456.jpg)
1. Fuel pump; 2. Fuel pump clamp; 3. Mounting bar
13. The pump may now be removed.
Inspection
1. Inspect all hoses for cracks, splits, fraying and other damage. Replace as necessary.
2. Check all hose clips for cracks and signs of distortion. Replace as necessary.
Assembly
1. Position the fuel pump to the mounting bar, ensuring the feet of the rubber isolator engage correctly in the fork.
![](https://motoinstruction.ru/img/triumph/7/114457.jpg)
1. Fork; 2. Isolator feet
2. Refit the pump clamp and tighten a new screw to 2Nm.
![](https://motoinstruction.ru/img/triumph/7/114458.jpg)
1. Fuel pump; 2. Fuel pump clamp; 3. Mounting bar
3. Locate the fuel pipe and hose to the pump outlet.
4. Making sure that the anti-rotation tab is located in its slot, align the fuel pipe and fuel level sender to the screw hole in the mounting bar. Fit a new screw and tighten it to 10 Nm.
5. Position the hose clip on the fuel pipe to the outlet spigot on the pump.
6. Refit/replace the filter (arrow pointing away from the pump) by engaging it with the hose on the fuel pipe.
![](https://motoinstruction.ru/img/triumph/7/114459.jpg)
1. Filter; 2. Clip; 3. Inlet hose; 4. Filter arrow
7. Position the hose clip to the filter inlet.
8. Refit the pressure regulator and hoses to the filter and pump plate. Engage the hoses with the filter outlet and pump plate.
9. Secure the regulator to the mounting bar with a new screw, tightening it to 10 Nm.
10. Position the hose clips to the filter outlet and pump plate.
11. Reconnect the two electrical connections to the pump plate, in the positions noted/marked prior to removal.
![](https://motoinstruction.ru/img/triumph/7/114460.jpg)
1. Fuel pump; 2. Electrical connection
12. Check that the fuel level sender arm moves freely along its full range of travel, and comes to rest on the pump plate. Rectify as necessary.
Installation
1. Position a new «O»-ring seal to the fuel tank opening.
2. Refit the fuel pump assembly to the tank. Fit and tighten the nuts to 5 Nm working on diagonally opposite nuts to spread the clamping toad evenly.
3. Refit the fuel tank as described on page 11.101.