- Clutch damper spring seat «1»
- Clutch damper spring «2»
2. Install:
- Friction plate 3 «1»
- Clutch plate 2 «2»
Note: Lubricate the engine oil.
3. Install:
- Wire circlip «1»
4. Install:
- Clutch housing «1»
Note: Align the projection of clutch housing «a» and hollow of the oil pump drive gear «b».
5. Install:
- Thrust plate
- Clutch boss assembly «1»
- Washer
- Clutch boss nut «2»
Clutch boss nut: 95 Nm (9.5 m·kg, 69 ft·lb).
Notes:
- Install the washer on the main axle with the «OUT» mark facing away from the vehicle.
- Lock the threads on the clutch boss nut by staking them with a drift punch at the point aligned with the groove in the axle.
- While holding the clutch boss assembly «1» with the clutch holding tool «3», tighten the clutch boss nut.
Universal clutch holder: 90890-04086 YM-91042.
6. Lubricate:
- Friction plates
- Clutch plates (with the recommended lubricant)
Recommended lubricant: Engine oil.
7. Install:
- Friction plate 2
- Clutch plate 1 «1»
8. Install:
- Friction plate 1 «1»
Note: Install the last friction plate shifting half phase.
9. Install:
- Bearing
- Pull rod «1»
- Pressure plate «2»
- Clutch springs
- Clutch spring bolts «3»
Clutch spring bolt: 10 Nm (1.0 m·kg, 7.2 ft·lb).
Note: Tighten the clutch spring bolts in stages and in a crisscross pattern.
10. Install:
- Pull lever
Note: Install the pull lever with the «O» mark facing toward lower side.
11. Install:
- Clutch cover
- Clutch cover gasket
Notes:
- Install the pull rod so that the teeth a face towards the rear of the vehicle. Then, install the clutch cover.
- Apply oil onto the bearing.
- Apply molybdenum disulfide grease onto the pull rod.
- When installing the clutch cover, push the pull lever and check that the punch mark «a» on the pull lever aligns with the mark «b» on the clutch cover. Make sure that the pull rod teeth and pull lever shaft pinion gear are engaged.
- Tighten the clutch cover bolts in stages and in a crisscross pattern.
12. Tighten:
- Clutch cover bolts «1»
Clutch cover bolt: 12 Nm (1.2 m·kg, 8.7 ft·lb).
- Clutch cover bolt «2»
Clutch cover bolt: 12 Nm (1.2 m·kg, 8.7 ft·lb).
Note: Tighten the clutch cover bolts in a stages and in a crisscross pattern.
13. Adjust:
- Clutch cable free play
Refer to «Adjusting the clutch cable free play».