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Thermostat — removal and installation (Aprilia RS125/3)

  • Main
  • Aprilia
  • RS-series
  • RS 125 [3]
  • Engine and systems
  • Cooling and lube system
  • Thermostat — removal and insta…
0
Read 1.2.1 and 1.3.1 carefully.

Torque wrench settings:
  • Cylinder head cover screws (5): 10 Nm (1.0 kg·m)
  • Thermostat bridge retaining screws (6): 6 Nm (0.6 kg·m)

Removal



Drain all coolant from the cooling circuit; see 5.2.1.

Remove the spark plug; see 2.6.1.

Disconnect the electrical connector (1) at the thermistor end.

Slacken the clip (2).



Withdraw the hose (3) from the cylinder head cover (4).

Release and remove the four screws (5).

Remove the cylinder head cover (4).

Release and remove the two screws (6).

Remove the thermostat (7) and collect bridge (10), spring (9) and thermostat mount (8).



Warning! Block off the openings to prevent the ingress of dirt.


Installation



Fit - in the order - thermostat (7), thermostat mount (8), spring (9) and thermostat bridge (10) into the cylinder head cover (4).


Tighten the two screws (6).

Refit the cylinder head cover (4).

Tighten the four screws (5).

Note. Be sure to have the special clip tweezers (no. 0277295) ready at hand and renew all clips using the same type fitted originally.


Refit the hose (3) into the cylinder head cover (4).

Refit the spark plug.

Connect the connector (1) to the thermistor.

Fill the cooling circuit; see 5.2.1.
See this article in russian language
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Aprilia RS125 3: Cooling and lube system
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Coolant thermistor — removal and installation
Radiator — removal and installation
Coolant change
Cooling system diagram
Removing the engine oil tank
Expansion reservoir — removal and installation
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RS125 3 (1998-2005) 
  • Information for owner
  • Introduction to manual
  • Maintenance
  • Troubleshooting
  • Engine and systems
  • Engine repair
  • Fuel system
  • Cooling and lube system
  • Running gear and frame
  • Frame and hinged elements
  • Front suspension and handlebar
  • Rear suspension
  • Brake system
  • Wheels and tires
  • Electric equipment
  • Equipment and devices
  • Starting and charging system
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