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Radiator — removal and installation (Aprilia RS125/3)

  • Main
  • Aprilia
  • RS-series
  • RS 125 [3]
  • Engine and systems
  • Cooling and lube system
  • Radiator — removal and install…
0
Contents: Removal ↓ Installation ↓
Read 1.2.1 and 1.3.1 carefully.

Torque wrench settings:
  • Radiator to frame mounting screw (3): 10 Nm (1.0 kg·m).

Removal



Drain all coolant from the cooling circuit; see 5.2.1.

Remove the right-hand side fairing; see 7.1.2.

Release the hose clip nipple (1) and withdraw the hose from the radiator.

Release the hose clip nipple (1) and withdraw the hose from the radiator.


Release the hose clip nipple (2) and withdraw the hose from the radiator.

Release and remove the screw (3).

Release and remove the screw (3).


Warning! Take care not to damage the radiator fins.


Tilt the radiator slightly forward while lifting until the two bottom mounting bosses are clear of their holes in the radiator bracket.

Remove the radiator.

Warning! Block off the openings of the hoses to prevent the ingress of dirt.



Installation



Warning! Remove any build-up, dirt, etc. caught between the radiator fins blowing with compressed air. Straighten any bent fins using a small flat-blade screwdriver. Renew the hoses if cracked or sheared. Before refitting the radiator, wash it inside using clean water only.


Note. Change the grommets mounted on the radiator bracket if damaged.


Locate the radiator to the bracket and secure it with the screw (3).

Connect the pipes to the radiator using two new clips.

Fill the cooling circuit; see 5.2.1.

(The article is reprinted from this website: MotoInstruction)
See this article in russian language
This article has been reviewed: Artemy Kuzmin
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Aprilia RS125 3: Cooling and lube system
Next ▶

Coolant change
Cooling system diagram
Removing the engine oil tank
Coolant thermistor — removal and installation
Thermostat — removal and installation
Expansion reservoir — removal and installation
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RS125 3 (1998-2005) 
  • Information for owner
  • Introduction to manual
  • Maintenance
  • Troubleshooting
  • Engine and systems
  • Engine repair
  • Fuel system
  • Cooling and lube system
  • Running gear and frame
  • Frame and hinged elements
  • Front suspension and handlebar
  • Rear suspension
  • Brake system
  • Wheels and tires
  • Electric equipment
  • Equipment and devices
  • Starting and charging system
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