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Removing cylinder, engine installed (BMW F650GS)

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  • BMW
  • F-series
  • F 650 GS
  • Engine and systems
  • Engine repair
  • Removing cylinder, engine inst…
0
Remove cylinder head.



Use pliers, BMW # 17 5 500, to open the clamp securing the coolant hose to the water pump (arrow) and disconnect the hose.



Disconnect ground cable (arrow) from cylinder.

Remove cylinder base screws.

Push the rear chain guide forward and carefully lift the cylinder clear.

Installation is the reverse of the removal procedure: pay particular attention to the following.

Note: When installing, use a new cylinder base gasket.




Oil the piston rings and press the sliding piston ring sleeve, BMW # 11 6 510, over the piston rings from above so that the piston projects from the sliding sleeve by about 2 mm (0.08 in).

Push the timing chain through the chain aperture in the cylinder and secure the chain.

Slip the cylinder over the piston.

Remove sliding sleeve.

Tightening torques:
  • Cylinder to engine block: 10 Nm
  • Ground cable to cylinder: 8 Nm
See this article in russian language
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BMW F650GS : Engine repair
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Removing and installing cylinder head, engine installed
Engine design of motorcycle
Technical data of engine motorcycle
Removing engine
Lowering engine
Removing cylinder head
Disassembling and assembling cylinder head
Removing and checking cylinder
Removing and checking piston
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F650GS (2000-2007) 
  • Information for owner
  • Introduction to manual
  • Maintenance
  • Engine and systems
  • Engine repair
  • Ignition system
  • Fuel and exhaust systems
  • Cooling system
  • Transmission
  • Running gear and frame
  • Frame and hinged elements
  • Handlebar
  • Rear suspension
  • Brake system
  • Wheels and tires
  • Electric equipment
  • Equipment and devices
  • Lighting and lamps
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