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Disassembling and assembling telescopic fork (BMW R1150GS)

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  • BMW
  • R-series
  • R 1150 GS
  • Running gear and frame
  • Front suspension and handlebar
  • Disassembling and assembling t…
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Disassembling telescopic fork



Remove bleed screw (1).

Remove oil drain plug (2) and allow the oil to drain out.

Remove the fixed tube.

Remove wiper (3) and retaining ring (4).

Lever out shaft seal (5).

Caution! Do not damage fork slider tube.


Remove washer (6).

Assembling telescopic fork



Install oil drain plug (2).

Caution! Install new O-ring (7). Check that the O-ring is correctly seated.


Fill with oil.

Capacity per fixed tube: 0.47 l (0.82 Imp.pint/0.49 US quart)


Oil grade in telescopic fork: BMW telescopic fork oil


Note: No oil changes required during services: unit is maintenance-free.


Install fixed tube.

Install washer (6).

Push the lightly oiled shaft sealing ring fully up to the stop on the slider tube, then press home by tapping lightly and using threaded bush, BMW # 31 5 611, expander, BMW # 31 5 612, and reducing adapter, BMW # 31 5 613.

Install retaining ring and dust wiper.

Insert bleed screw (1).

Bleed telescopic forks under zero load.

Tightening torque: Screw plug to fixed fork tube — press-fit - do not remove!
See this article in russian language
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BMW R1150GS : Front suspension and handlebar
Next ▶

Checking friction at ball joint/angular-contact ball bearing
Removing and installing slider tube bridge
Removing and installing fork bridge
Removing and installing telescopic fork without fork bridge
Front suspension specifications
Measuring telescopic fork
Removing and installing leading link
Disassembling and assembling leading link
Removing and installing left handlebar fitting
Removing and installing right handlebar fitting
Removing and installing brake piston in handlebar fitting
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R1150GS (1999-2004) 
  • Information for owner
  • Introduction to manual
  • Maintenance
  • Engine and systems
  • Engine repair
  • Fuel and exhaust systems
  • Transmission
  • Running gear and frame
  • Frame and hinged elements
  • Front suspension and handlebar
  • Rear wheel drive
  • Wheels and tires
  • Brake system
  • Electric equipment
  • Equipment and devices
  • Starting and charging system
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