Removal
Remove:
- Clutch (see Clutch chapter)
- Oil Pan (see Engine Lubrication System chapter)
- External Shift Mechanism (see External Shift Mechanism Removal)
- Gear Positioning Lever
- Bolt [A] and Screw [B]
- Shift Drum Bearing Holder [C]
![](https://motoinstruction.ru/img/kawasaki/5/113466.jpg)
Pull out the shift rods [D], and take off the shift forks.
Pull out the shift drum [Е].
Installation
Set the transmission gears in the neutral position.
Install the shift drum so that the punch mark [A] on it faces oil pan side.
![](https://motoinstruction.ru/img/kawasaki/5/113467.jpg)
Install the forks as shown.
Position the one with shortest ears [A] on the drive shaft and place the pin in the center groove in the shift drum [В].
The two forks [C] on the output shaft are identical.
Install the shift rods [D], noting the groove position. The rods are identical.
Apply a non-permanent locking agent to the threads of the shift drum bearing holder screw, and tighten it and bolt.
Torque
Shift Drum Bearing Holder Bolt: 13 N·m (1.3 kg·m, 113 in·lb)
Shift Drum Bearing Holder Screw: 5.4 N·m (0.55 kg·m, 48 in·lb)
![](https://motoinstruction.ru/img/kawasaki/5/113468.jpg)