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General
A halogen headlight bulb becomes very hot while the headlight is on, and remains hot for a while after it is turned off. Be sure to let it cool down before servicing.
Use an electric heating element to heat the water/coolant mixture for the thermo sensor inspection. Keep all flammable materials away from the electric heating element. Wear protective clothing, insulated gloves and eye protection.
Note the following when replacing the halogen headlight bulb.
- Wear clean gloves while replacing the bulb. Do not put fingerprints on the headlight bulb, as they may create hot spots on the bulb and cause it to fail.
- If you touch the bulb with your bare hands, clean it with a cloth moistened with alcohol to prevent early bulb failure. — Be sure to install the dust cover after replacing the bulb.
Check the battery condition before performing any inspection that requires proper battery voltage.
A continuity test can be made with the switches installed on the motorcycle.
The followinq color codes used are indicated throuqhout this section.
Bu: Blue | G: Green | Lg: Light Green | R: Red |
Bl: Black | Gr: Gray | O: Orange | W: White |
Br: Brown | Lb: Light Blue | P: Pink | Y: Yellow |
Specification
ITEM | SPECIFICATIONS | ||
Bulbs | Headlight | Hi | 12V - 60W |
Lo | 12V - 55W | ||
Brake/tail light | 12V - 21/5W x 2 | ||
Front turn signal/running light | 12V - 21/5W x 2 | ||
Rear turn signal light | 12V - 21Wx2 | ||
License light | 12V - 5W | ||
Instrument light | LED | ||
Turn signal indicator | 12V - 1.4W | ||
High beam indicator | 12V - 2.0W | ||
Neutral indicator | 12V - 1.4W | ||
Oil pressure indicator | 12V - 1.4W | ||
PGM-FI warning indicator | 12V - 1.4W | ||
Coolant temperature indicator | 12V - 1.4W | ||
Fuel reserve indicator | 12V- 1.4W | ||
Fuse | Main fuse | 30 A | |
PGM-FI fuse | 30 A | ||
Sub fuse | 10 A x 4, 20 A x 2 | ||
Fan motor switch | Start to close (ON) | 98-102°C (208-216°F) | |
Stop to open | 93-97°C (199-207°F) |
Torque values
Neutral switch | 12 N·m (1.2 kgf·m, 9 lbf·ft) | |
Ignition switch mounting bolt | 10 N·m (1.0 kgf·m, 7 lbf·ft) | |
Ignition switch rear cover screw | 2 N·m (0.2 kgf·m, 1.4 lbf·ft) | |
Horn mounting bolt | 21 N·m (2.1 kgf·m, 15 lbf·ft) | |
Fan motor switch | 17 N·m (1.7 kgf·m, 12 lbf·ft) | |
Side stand switch bolt | 10 N·m (1.0 kgf·m, 7 lbf·ft) | ALOC bolt: replace with a new one. |
ECT sensor | 18 N·m (1.8 kgf·m, 13 lbf·ft) |