Rear swingarm and suspension — design description 1. Shock absorber; 2. Traction; 3. Lever; 4. Pendulum axis; 5. Pendulum; 6. Chain slider; 7. Chain trap; A. Upper shock absorber bolt; B. Rod nut; C. Lever center nut; D. Lever nut; E. Pendulum axis nut Knot Nm kgs-m (A) 55 5.5 (B), (C) 100 10.0 (D)...
Rear swingarm and suspension — removal Remove the rear wheel ( section 5-24 ). Disconnect the brake hose and brake caliper from the holders. Remove the chain trap. Remove the seat ( section 5-3 ). Remove the battery cover. Remove the battery. Remove the battery housing. Remove the hose...
Troubleshooting and disassembling the pendulum bushing Remove the anther covers, washers, pendulum and lever bushings. Check the wear of the bushings, replace if damaged. Remove the anthers. Warning! Replace the removed anthers with new ones.
Pendulum bearing — troubleshooting Insert the bushings into the needle bearings, check the wear of the bearings by rocking the bushings. If wear is excessive, replace bearings with new ones Remove the swingarm needle bearings using special tools. 09923-74510: Bearing presser...
Pendulum — troubleshooting Check the pendulum for damage. If any damage is found, replace it with a new one.
Lever needle bearings — troubleshooting Insert the bushings into the bearings and check the wear of the bearings by rocking the bushings in different directions. If there is increased play, replace the bearings with new ones. Remove the arm bearings using the special tool. 09923-73210:...
Rear shock absorber — troubleshooting Inspect the shock absorber for damage. If found, replace with a new one. Warning! Do not attempt to disassemble the shock absorber. The part is beyond repair.
Pendulum axis — troubleshooting Measure the runout of the pendulum axis using an indicator. If the runout value exceeds the permissible limit, replace the axle. 09900-20606: Indicator 09900-20701: Magnetic stand 09900-21304: Block Maximum permissible value of runout of the...
Rear swingarm and suspension — assembly and installation Assemble and install the pendulum and chassis in the reverse order of removal and disassembly. Please pay attention to the following nuances: Pendulum needle bearing Apply SUZUKI SUPER GREASE "A" grease to bushings, boots and needle bearings before...
Rear suspension adjustment Adjusting the shock absorber spring Adjust by rotating the nut (1) spring length value (A), equal to 269.4 mm. Tighten the locknut (2) with appropriate effort. Lock nut: 90 Nm (9.0 kgf-m) Spring installation table Spring preset value (A) Soft 271 mm...
Shock Absorber Disposal Warning! The shock absorber contains nitrogen pumped under high pressure. Improper handling of the shock absorber may cause an explosion. Keep away from fire and heat sources to prevent explosion. Release excess gas pressure before disposal....