Front wheel — design description 1. Axle cover; 2. Odometer reducer; 3. Right bearing; 4. Front wheel; 5. Bushing; 6. Left bearing; 7. Oil seal; 8. Brake disc; 9. Bushing; A. Front axle; B. Cover nut; C. Bolt; D. Spoke nut Position Nm kgm lb-ft (A) 65 6.5 47.0 (B) 12 1.2 8.5 (C) 10...
Front wheel — removal Disconnect the speedometer cable (1). Loosen the front axle holder nuts (2) and front axle (3) Place the motorcycle on a stand or wooden block. Remove the axle (3) and the front wheel. Attention! Do not press the front brake lever while the wheel is...
Odometer reducer — check Check the odometer gear oil seal for damage. If damage is found, replace the gearbox.
Hub oil seal — check Check the hub seal for damage. If damage is found, replace the oil seal. Remove the hub seal and left bearing ( section 5-7 ). Attention! Replace the removed oil seal with a new one.
Front wheel — check Make sure the wheel runout (axial and radial) does not exceed the service limit (the verification procedure is shown in the figure - it is necessary to check the runout when rotating the wheel). Excessive runout is usually caused by worn bearings...
Wheel bearings — check Check the wheel bearing play. Rotate the inner race of the bearing to check for abnormal noise and smooth operation. If incorrect operation of the bearing is detected, replace it with a new one. Remove the bearing as follows: Insert bearing puller...
Front axle — check Measure the runout of the front wheel axle using an indicator. If the service limit is exceeded, replace with a new axle. 09900-20606: Indicator (1/100 mm) 09900-20701: Magnetic stand 09900-21304: Block set (100 mm) Wheel axle runout: Service limit:...
Brake disc — check Check the brake disc for wear or damage. If necessary, replace with a new one. Measure the brake disc ( section 5-43 ). Remove the brake disc.
Front wheel — assembly and installation Assemble and install the front wheel in the reverse order of removal and disassembly. Please note the following points: Brake disk Make sure the disc is clean and free of grease. Apply THREAD LOCK SUPER "1360" threadlocker to the brake disc bolts,...
Rear wheel — removal Remove the cotter pin. Attention! Replace the removed cotter pin with a new one. Unscrew the rear axle nut. Place the motorcycle on a lift or wooden block and remove the rear axle and rear wheel. Attention! Do not press the rear brake pedal with the...
Rear wheel — troubleshooting and disassembly Wheel seals - section 5-5 Wheel bearings - section 5-6 Rear wheel - section 5-23 Rear axle - section 5-23 Rear brake disc Check the brake disc for wear and damage. If excessive wear or damage is detected, replace the disc with a new one. Measure the...
Rear wheel — assembly and installation Assemble and install the rear wheel in the reverse order of removal and disassembly. Please pay attention to the following nuances: Wheel bearings Apply SUZUKI SUPER GREASE "A" grease to the wheel bearings. For USA: 99000-25030: SUZUKI SUPER GREASE...