Periodic maintenance and lubrication chart (Yamaha FZ1)

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This chapter includes all information necessary to perform recommended checks and adjustments. If followed, these preventive maintenance procedures will ensure more reliable vehicle operation, a longer service life and reduce the need for costly overhaul work. This information applies to vehicles already in service as well as to new vehicles that are being prepared for sale. All service technicians should be familiar with this entire chapter.

Note:

• The annual checks must be performed every year, except if a kilometer-based maintenance is performed instead.
• From 50000 km, repeat the maintenance intervals starting from 10000 km.
• Items marked with an asterisk should be performed by a Yamaha dealer as they require special tools, data and technical skills.

№		ITEM	CHECK OR MAINTENANCE JOB	ODOMETER READING (X 1000 km)					Annual check
				1	10	20	30	40
1	*	Fuel line	• Check fuel hoses for cracks or damage.		V	V	V	V	V
2	*	Spark plugs	• Check condition. • Clean and regap.		V		V
			• Replace.			V		V
3	*	Valves	• Check valve clearance. • Adjust.	Every 40000 km
4	*	Air filter element	• Replace.					V
5		Clutch	• Check operation. • Adjust.	V	V	V	V	V
6	*	Front brake	• Check operation, fluid level and vehicle for fluid leakage.	V	V	V	V	V	V
			• Replace brake pads.	Whenever worn to the limit
7	*	Rear brake	• Check operation, fluid level and vehicle for fluid leakage.	V	V	V	V	V	V
			• Replace brake pads.	Whenever worn to the limit
8	*	Brake hoses	• Check for cracks or damage.		V	V	V	V	V
			• Replace.			Every 4 years
9	*	Wheels	• Check runout and for damage.		V	V	V	V
10	*	Tires	• Check tread depth and for damage. • Replace if necessary. • Check air pressure. • Correct if necessary.		V	V	V	V	V
11	*	Wheel bearings	• Check bearing for looseness or damage.		V	V	V	V
12	*	Swingarm	• Check operation and for excessive play.		V	V	V	V
13		Drive chain	• Check chain slack, alignment and condition. • Adjust and lubricate chain with a special O-ring chain lubricant thoroughly.	Every 1000 km and after washing the motorcycle or riding in the rain
14	*	Steering bearings	• Check bearing play and steering for roughness.	V	V	V	V	V
			• Lubricate with lithium-soap-based grease.	Every 20000 km
15	*	Chassis fasteners	• Make sure that all nuts, bolts and screws are properly tightened.		V	V	V	V	V
16		Brake and clutch lever pivot shafts (FZ1-SA)	• Lubricate with lithium-soap-based grease.		V	V	V	V	V
17		Brake and shift pedal pivot shafts (FZ1-SA)	• Lubricate with lithium-soap-based grease.		V	V	V	V	V
18		Sidestand (FZ1-N(X))/ (FZ1-NA)	• Check operation. • Lubricate.		V	V	V	V	V
19	*	Sidestand, center stand (FZ1-S(X)/FZ1-SA)	• Check operation. • Lubricate.		V	V	V	V	V
20	*	Sidestand switch	• Check operation.	V	V	V	V	V	V
21	*	Front fork	• Check operation and for oil leakage.		V	V	V	V
22	*	Shock absorber assembly	• Check operation and shock absorber for oil leakage.		V	V	V	V
23	*	Rear suspension relay arm and connecting arm pivoting points	• Check operation.		V	V	V	V
24	*	Fuel injection	• Adjust engine idling speed and synchronization.	V	V	V	V	V	V
25		Engine oil	• Change. • Check oil level and vehicle for oil leakage.	V	V	V	V	V	V
26		Engine oil filter cartridge	• Replace.	V		V		V
27	*	Cooling system	• Check coolant level and vehicle for coolant leakage.		V	V	V	V	V
			• Change.	Every 3 years
28	*	Front and rear brake switches	• Check operation.	V	V	V	V	V	V
29		Moving parts and cables	• Lubricate.		V	V	V	V	V
30	*	Throttle grip housing and cable	• Check operation and free play. • Adjust the throttle cable free play if necessary. • Lubricate the throttle grip housing and cable.		V	V	V	V	V
31	*	Air induction system	• Check the air cut-off valve, reed valve, and hose for damage. • Replace the entire air induction system if necessary.		V	V	V	V	V
32	*	Muffler and exhaust pipe	• Check the screw clamp for looseness.	V	V	V	V	V
33	*	Lights, signals and switches	• Check operation. • Adjust headlight beam.	V	V	V	V	V	V

Notes:

• Air filter
• This model’s air filter is equipped with a disposable oil-coated paper element, which must not be cleaned with compressed air to avoid damaging it.
• The air filter element needs to be replaced more frequently when riding in unusually wet or dusty areas.
• Hydraulic brake service
• Regularly check and, if necessary, correct the brake fluid level.
• Every two years replace the internal components of the brake master cylinders and calipers, and change the brake fluid.
• Replace the brake hoses every four years and if cracked or damaged.

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Article about repair motorcycles «Yamaha Fazer FZ1» (2006-2015): «Periodic maintenance and lubrication chart»: https://motoinstruction.ru/en/Yamaha/Fazer/FZ1/owner/service/110715 <a href="https://motoinstruction.ru/en/Yamaha/Fazer/FZ1/owner/service/110715">Periodic maintenance and lubrication chart</a> - article about repair motorcycles «Yamaha Fazer FZ1» (2006-2015) from section «Maintenance». [url=https://motoinstruction.ru/en/Yamaha/Fazer/FZ1/owner/service/110715]Periodic maintenance and lubrication chart[/url] - article about repair motorcycles «Yamaha Fazer FZ1» (2006-2015) from section «Maintenance».