Frame torque settings
| Part | Thread/pitch (mm) | Nm±10% Tolerance | Notes |
| Headlight fairing | |||
| Screw securing plexiglass to headlight fairing | M4x0.7 | 0.2 | |
| Screw securing headlight fairing bracket to headlight support Lower screws initial tighteningUpper screws final tighteningLower screws final tightening | M6x1 | 1.5 8 8 | |
| Screw securing headlight fairing to bracket | M5x0.8 | 5 | |
| Rearview mirror screw | M8x1.25 | 25 | |
| Sidestand | |||
| Sidestand pivot screw nut | M10x1.25 | 20 | |
| Screw securing sidestand bracket to crankcase | M10x1.5 | 36 | |
| Stand sensor screw | M6x1 | 5 | |
| Front sprocket | |||
| Front sprocket retaining screw | M5x0.8 | 6 | LOCK 1 |
| Front sprocket cover screw | M6x1 | 6 | |
| Lights and reflectors | |||
| Screw securing headlight to support | M5x0.8 | 5 | |
| Screw securing headlight support to bottom yoke | M6x1 | 10 | |
| Screw securing front turn indicator to headlight support | M5x0.8 | 3 | LOCK 2 |
| Nut securing hole/cover to support | M5x0.8 | 3 | |
| Instruments | |||
| Screw securing instrument panel to support | 3 | ||
| Instrument panel cover retaining screw | M4x0.7 | 1.5 | |
| Front Fork | |||
| Steering stem nut | M35x1 | 30 * | GREASE B |
| Screw securing front brake hose guide to bottom yoke | M6x1 | 8 | |
| Steering limit lock nut | M8x1.25 | 18 | LOCK 2 (apply Loctite to nut thread only) |
| Top yoke central retaining screw | M8x1.25 | 24 * | GREASE B |
| Clamp screws securing top yoke to forks | M8x1.25 | 24 * | GREASE B |
| Bottom yoke clamp screw | M8x1.25 | 24 * | GREASE BIn the sequence 1-2-1 |
| Front axle clamp screw | M8x1.25 | 18 * | GREASE BIn the sequence 1-2-1 |
| Nut securing clamp to top yoke | M10x1.25 | 45 * | |
| Screws securing brake/clutch hose guide to top yoke | M6x1 | 10 | |
| Screw securing headlight support plate to top yoke | M6x1 | 10 | |
| Electrical System | |||
| Screws securing coil to battery support | M5x0.8 | 5 | |
| RH/LH handlebar switch screw | M5x0.8 | 2.5 | |
| Screw securing battery lead to battery terminal | M6x1 | 10 | |
| Nut securing contactor cable to starter motor | M6x1 | 5 | GREASE D |
| Nut securing battery leads/starter motor to contactor | M6x1 | 4 | |
| Speed sensor retaining screw | M6x1 | 10 | |
| Nut securing battery support to airbox | M5x0.8 | 5 | |
| Screws securing ECU to airbox | M6x1 | 10 | |
| Screw securing earth cable to engine | M6x1 | 10 | |
| Screw securing relay support to battery support | M5x0.8 | 2 | |
| Screw securing battery support/airbox to frame | M6x1 | 10 | |
| Front brake | |||
| Screw securing front brake master cylinder to handlebar | M6x1 | 10 | Sequence 1 (UP)-2-1 |
| Front/rear brake bleed valve | M10x1 | 23 | |
| Front brake caliper screw | M10x1.25 | 45 * | GREASE B |
| Initial tightening for front brake caliper screws to seat caliper | 2 | GREASE B | |
| Swingarm | |||
| Chain tensioner shoe retaining screw | M5x0.8 | 5 | Screw with threadlocker |
| Chain tensioner slide adjuster screw | M8x1.25 | 8 | GREASE B (unscrewing torque) |
| Swingarm pivot shaft nut | M8x1.25 | 18 * | GREASE B |
| Caliper mounting bracket pin | M12x1.25 | 33 * | |
| Drive chain slider retaining screw | 2 | Australia version only | |
| Rear brake | |||
| Brake bleed fitting | M10x1 | 23 | |
| Screws securing rear brake fluid reservoir to subframe | M6x1 | 2 | |
| Rear brake caliper screw | M8x1.25 | 25 * | GREASE B |
| Rear brake master cylinder screw | M6x1 | 10 | Screw with threadlocker |
| Screw securing rear brake hose guide to swingarm | M5x0.8 | 5 | |
| Number plate holder | |||
| Screw securing rear turn indicator to protection | M5x0.8 | 3 | LOCK 2 |
| Screw securing upper protection to lower number protection | M5x0.8 | 3.5 | |
| Tail light self-tapping screws | 3 | ||
| Screw/nut securing number plate holder plate to protection | M6x1 | 5 | LOCK 2 |
| Reflector nut | M4x0.7 | 2 | |
| Handlebar clutch lever | |||
| Handlebar clamp screw | M8x1.25 | 25 * | GREASE B Sequence 1-2-3-4 |
| Clutch bleed valve | M6x1 | 4 | |
| Clutch hose connector | M10x1 | 23 | |
| Clutch slave cylinder screw | M6x1 | 10 | Sequence 1-2-3-1 |
| Throttle twistgrip retaining screw | M6x1 | 6 | Sequence 1 (UP)-2-1 |
| Clutch master cylinder screw | M6x1 | 10 | Sequence 1 (UP)-2-1 |
| Throttle twistgrip housing screw | M4x0.7 | 1.8 | |
| Rear Suspension | |||
| Nut/screw securing shock absorber to mounting clevis | M10x1.25 | 42 * | GREASE B |
| Screw securing shock absorber to swing arm | M10x1.5 | 42 * | GREASE B |
| Front and Rear Mudguards | |||
| Front mudguard retaining screw | M6x1 | 5 | |
| Rear mudguard retaining screw | M5x0.8 | 5 | |
| Front wheel | |||
| Brake disc screw | M8x1.25 | 24 * | LOCK 2 |
| Front wheel nut | M25x1.25 | 63 * | GREASE B |
| Rear wheel | |||
| Brake disc screw | M8x1.25 | 24 * | LOCK 2 |
| Rear sprocket nut | M10x1.25 | 46 * | LOCK 2 |
| Pin on sprocket flange | M14x1.5 | 46 * | LOCK 8 |
| Rear wheel axle nut | M25x1.25 | 83 * | GREASE B |
| Footrests and Levers | |||
| Brake side | |||
| Brake lever pivot screw on RH footrest bracket | M8x1.25 | 24 | LOCK 2 |
| Rear brake light switch | M6x1 | 5 | |
| Master cylinder pushrod retaining nut | M6x1 | 7.5 | |
| Screw securing footrest bracket to engine (RH side) | M10x1.5 | 36 | |
| Screws securing front footrest brackets to swingarm pivot shaft | M12x1.25 | 55 * | GREASE B |
| Brake lever adjuster lock nut | M6x1 | 2.3 | |
| Gearshift side | |||
| RH lock nut for gearchange linkage pivot | M6x1 | 5 | LOCK 2 |
| Screw securing footrest bracket to engine (LH side) | M10x1.5 | 36 | |
| Screws securing front footrest brackets to swingarm pivot shaft | M12x1.25 | 55* | GREASE B |
| LH lock nut for gearchange linkage pivot | M6x1 | 5 | LOCK 2 |
| Screw/nut securing gearchange linkage pivot to gearchange lever | M6x1 | 10 | |
| Screw securing gearchange lever to selector claw | M6x1 | 10 | LOCK 1 |
| Gearchange pedal pivot screw | M8x1.25 | 24 | LOCK 2 |
| Fuel tank | |||
| Screw securing fuel tank support brackets to fuel tank | M6x1 | 8 | |
| Screw securing fuel pipe guide to fuel tank | M5x0.8 | 5 | |
| Screw securing flange to fuel tank | M5x0.8 | 5 | |
| Tank filler cap screw | M5x0.8 | 3 | |
| Special screw (twin male thread) securing flange to fuel tank | M5x0.8 | 5 | |
| Flange cover retaining nut | M5x0.8 | 5 | |
| Screw securing fuel tank side covers and central cover to fuel filler cap | M5x0.8 | 3 | |
| Screw securing front central clip cover to side covers | M5x0.8 | 0.8 | LOCK 1 |
| Screws securing tank side covers to fuel tank (lower side) | M5x0.8 | 0.8 | LOCK 1 |
| Screw securing cover to fuel tank (hidden) | M5x0.8 | 3 | |
| Exhaust system | |||
| Screw securing exhaust crosspiece to support under RH footrest | M6x1 | 5 | |
| Exhaust pipe clamp screw | M8x1.25 | 11 | |
| Screws securing silencers to subframe | M6x1 | 10 | |
| Nut securing exhaust pipe flange to horizontal/ vertical cylinder head Nut 1 initial tighteningNut 2 final tighteningNut 1 final tightening | M8x1.25 | 6 24 24 | |
| 1/8" gas stainless steel plugs to exhaust pipes | M10x1.25 | 25 | |
| Rear screw securing heat shield to silencer | M6x1 | 10 | |
| Screw securing silencer to silencer support on subframe | M8x 1.25 | 22 | |
| Lambda sensor fixing | 45 | ||
| Front screw securing heat shield to silencer | M6x1 | 10 | |
| Screw securing heat shield to horizontal exhaust | M6x1 | 10 | |
| Seat | |||
| Seat retaining screw | M6x1 | 5 | |
| Frame | |||
| Nut securing subframe/frame to engine | M12x1.25 | 60 * | GREASE B (on thread and underside of nut) |
| Screw securing subframe to frame | M12x1.25 | 60 * | GREASE B |
| Nut on free play adjuster screw | M25x1 | 100 * | GREASE B |
| Free play adjuster screw | 0.6 | GREASE B (on thread only) | |
| Screw securing LH side fuel tank pin to frame | M6x1 | 10 | |
| Keyswitch cover cap nut | M6x1 | 7 | |
| Keyswitch screw | M6x1 | Tighten down the screw until head fails – solid threadlocker | |
| Screw securing horn bracket to frame | M6x1 | 10 | LOCK 2 |
| Screws securing fuel tank support plate to subframe | M6x1 | 10 | |
| Screws securing subframe joining plate | M8x1.25 | 22 | |
| Screws securing subframe joining plate to rear tile assembly | M6x1 | 8 | |
| Screws securing exhaust support plate to fuel tank support plate | 5 | ||
| Screw securing fuel tank to bracket on rear subframe | M8x1.25 | 10 | LOCK 1 |
| Seat lock nut | M22x1.5 | 3 | |
| Screw securing under seat storage compartment | M5x0.8 | 5 | |
| Screw securing latch to subframe joining bracket | M6x1 | 10 | |
| Screw securing wiring clips to RH rear subframe | M4x0.7 | 2 | |
| Nut securing shock absorber upper mounting clevis to subframe | M10x1.25 | 42 * | GREASE B |
| Air Intake Oil Breather | |||
| Screws securing filter support cover to airbox | M5x0.8 | 5 | |
| Air filter retaining nut | M6x1 | 6 | |
| Screws securing airbox to frame | M6x1 | 10 | |
| Clamp securing oil breather valve hose to blow-by valve | 1.5 | ||
| Clamp securing blow-by valve hose to airbox | 1.5 | ||
| Screws securing ECU to airbox | M5x0.8 | 5 | |
| Screw securing cable guide to LH side of crankcase | M6x1 | 10 | |
| Clamp securing hoses to airbox | 1.1 | ||
| Temperature sensor fixing to intake hose | M3x0.5 | 0.4 | LOCK 9 |
| EVAP system canister filter | |||
| Screws securing temperature sensor to intake hose | M3x0.5 | 0.9 | |
| Clamp securing hose to throttle body | 1.5 | ||
| Clamp securing throttle body to intake manifold | 1.5 | ||
| Canister fixing to LH air cowling | M6x1 | 8 | For USA version only. |
| Fairings | |||
| Lower screw fixing RH and LH deflector to frame | M5x0.8 | 5 | |
| Screw fixing RH and LH deflector to central air cowling | M5x0.8 | 5 | |
| Upper screw fixing RH and LH deflector to frame | M5x0.8 | 5 | |
| Screw securing voltage regulator to RH air cowling | M6x1 | 8 | |
* dynamic safety-critical point; tightening torque must be within Nm±5%.
Note: For product specifications and symbols, see paragraph "Product specifications".
Engine torque settings
| Part | Thread (mm) | Nm | Min. | Max. | Notes |
| Oil temperature sensor holder nut | M30x1.5 | 38 | 34 | 42 | LOCK 4 |
| Camshaft timing belt pulley nut | M15x1 | 71 | 64 | 78 | GREASE A |
| Oil temperature sensor | M12x1.5 | 18 | 16 | 19 | LOCK 4 |
| Cylinder head nutsStage 1Stage 2Stage 3 | M10x1.5 | 15 2540 | 2338 | 2742 | Apply GREASE C to face under cylinder head and stud threads |
| Intake flange stud | M8x1.25 | 15 | 13 | 17 | LOCK 2 or THREE BOND 1324 |
| Intake manifold nut | M8x1.25 | 23 | 20 | 26 | |
| Exhaust flange stud | M8x1.25 | 15 | 13 | 17 | LOCK 2 or THREE BOND 1324 |
| Timing hole cover | M8x10 | 10 | 9 | 11 | |
| Screw securing vertical cylinder oil temperature sensor | M8 | 9 | 8.5 | 9.5 | |
| Cylinder head service screw (aluminium) | M6x1 | 3 | 2 | 3 | LOCK 5 or THREE BOND 1375B |
| Intake/exhaust valve cover screws | M6x1 | 10 | 9 | 11 | |
| Valve cover screws | M6x1 | 10 | 9 | 11 | |
| Timing belt cover screw | M6x1 | 10 | 9 | 11 | LOCK 2 or THREE BOND 1324 |
| Timing belt cover screw | M6x1 | 10 | 9 | 11 | |
| Pulley flange retaining screw | M6 | 10 | 9 | 11 | |
| Canister plug screw | M6x1 | 3 | 2.7 | 3.2 | LOCK 2 or THREE BOND 1324 |
| Canister nipple (USA version) | M6x1 | 3 | 2.7 | 3.2 | LOCK 2 or THREE BOND 1324 |
| CAMOZZI union screw | M5x0.8 | 3 | 2.7 | 3.2 | LOCK 2 or THREE BOND 1324 |
| Blow-by valve | M40x1.5 | 34 | 30 | 38 | |
| Pick-up filter housing plug | M32x1.5 | 42 | 38 | 46 | |
| Oil pick-up filter | M22x1.5 | 42 | 38 | 46 | |
| Oil drain plug with magnet | M22x1.5 | 42 | 38 | 46 | LOCK 2 or THREE BOND 1324 |
| Oil filter nipple | M16 1.5 | 42 | 38 | 46 | LOCK 2 or THREE BOND 1324 |
| Oil pump intake service hole plug | M15x1 | 25 | 22 | 28 | LOCK 5 or THREE BOND 1375B |
| Oil cooler nipple | M14x1.5 | 32 | 29 | 35 | LOCK 2 or THREE BOND 1324 |
| Radiator connection blanking plug | M14x1.5 | 32 | 29 | 35 | LOCK 2 or THREE BOND 1324 |
| Main oil way plug | M10x1.5 | Fully seated with tool | LOCK 5 or THREE BOND 1375B | ||
| 15 | 13 | 17 | |||
| Neutral warning light switch | M10x1.5 | 10 | 9 | 11 | |
| Cylinder barrel/head stud | M10x1.5 | 25 | 23 | 26 | LOCK 2 or THREE BOND 1324 |
| Crankcase screwInitial tighteningFinal tightening | M8x1.25 | 1925 | 1722 | 21 28 | |
| Crankcase drilled screw | M8x1.25 | 20 | 18 | 22 | |
| Crankcase screw | M6x1 | 9 | 8.5 | 9.5 | |
| Crankcase screw | M6x1 | 9 | 8.5 | 9.5 | |
| Blow-by valve screw | M6x1 | 10 | 9 | 11 | |
| Radial pick-up screw | M6x1 | 10 | 9 | 11 | |
| Clutch side primary bearing retaining plate screw | M6x1 | 10 | 9 | 11 | LOCK 2 or THREE BOND 1324 |
| Gearbiox bearing plate screw | M6x1 | 10 | 9 | 11 | LOCK 2 or THREE BOND 1324 |
| Adler clutch oil calibration screw | M6 | 6 | 5 | 7 | |
| Starter motor mounting screw | M6x1 | 10 | 9 | 11 | |
| Outer starter motor mounting screw | M6x1 | 10 | 9 | 11 | |
| Starter motor rear screw | M6x1 | 10 | 9 | 11 | |
| Idler gear shaft retaining screw | M6x1 | 10 | 9 | 11 | LOCK 2 or THREE BOND 1324 |
| Alternator rotor nut | M24x1 | 270 | 256 | 284 | LOCK 5 |
| Primary drive gear nut | M22x1 | 190 | 171 | 209 | GREASE B |
| Steel/aluminium crankshaft blanking cap | M20x1 | 15 | 13.5 | 16.5 | THREE BOND 1375B |
| Connecting rod screwTighten at 50 rpm² second pause, then back off through 360° at 30 rpm Tighten at 30 rpmTighten at 10 rpmTighten through 65°±1° at 14 rpmTorque check | M10x1 | 35203570 to 103 | Apply GREASE B to thread | ||
| Crankshaft grub screw | M8x1.25 | 13 | 11 | 15 | LOCK 5 or THREE BOND 1375B |
| Drilled crankshaft grub screw | M8x1.25 | 13 | 11 | 15 | LOCK 5 or THREE BOND 1375B |
| Selector drum locating screw | M16x1.5 | 30 | 27 | 33 | |
| Gear detent lever screw | M8x1.25 | 18 | 16 | 20 | LOCK 2 or THREE BOND 1324 |
| Selector claw screw | M8x1.25 | 25 | 22 | 28 | |
| Selector claw locator nut | M6x1 | 10 | 9 | 11 | |
| Selector claw screw | M6x1 | 9 | 8.5 | 9.5 | |
| Timing belt driveshaft pulley retaining nut | M15x1 | 71 | 64 | 78 | GREASE A |
| Timing belt driveshaft gear nut | M14x1 | 55 | 50 | 60 | GREASE A |
| Tensioner pulley retaining screw | M8x1.25 | 26 | 23 | 29 | |
| Idler pulley retaining screw | M8x1 | 20 | 18 | 22 | LOCK 2 or THREE BOND 1324 |
| Plastic cover screws | M6x1 | 10 | 9 | 11 | |
| Plastic cover screws | M6x1 | 10 | 9 | 11 | |
| Carbon fibre cover screws | M6x1 | 6 | 5.5 | 6.5 | |
| Carbon fibre cover screws | M6x1 | 6 | 5.5 | 6.5 | |
| Wet clutch centre nut | M25x1.5 | 190 | 180 | 200 | GREASE B |
| Oil filler plug | M20x2.5 | 5 | 5 | 6 | |
| Oil way blanking plug | M10x1 | 15 | 13 | 17 | LOCK 5 or THREE BOND 1375B |
| Oil pressure sensor | M10x1 | 19 | 17 | 21 | |
| Dry clutch drum screws | M8x1.25 | 35 | 33 | 37 | LOCK 4 |
| Clutch cover screw | M6x1 | 10 | 9 | 11 | |
| Clutch cover screw | M6x1 | 10 | 9 | 11 | |
| Clutch cover screw with cable guide | M6x1 | 9.5 | 8.5 | 9 | |
| Wet clutch cover screw | M6x1 | 9.5 | 8.5 | 9 | |
| Wet clutch cover screw | M6x1 | 9.5 | 8.5 | 9 | |
| Wet clutch cover screw | M6x1 | 9.5 | 8.5 | 9 | |
| Wet clutch spring screw | M6x1 | 10 | 9 | 11 | |
| Alternator cover inspection plug | M15x1 | 20 | 18 | 22 | THREE BOND 1215 |
| Pick-up sensor inspection screw | M12x1 | 15 | 13 | 17 | LOCK 2 or THREE BOND 1324 |
| Spark plug | M12x1.25 | 20 | 18 | 22 | |
| Alternator-side crankcase cover screw | M6x1 | 10 | 9 | 11 | |
| Alternator-side crankcase cover screw | M6x1 | 10 | 9 | 11 | |
| Alternator-side crankcase cover screw | M6x1 | 10 | 9 | 11 | |
| Inspection cover screw | M6x1 | 4.5 | 4.5 | 6 | |
| Alternator stator retaining screw | M6x1 | 10 | 9 | 11 | LOCK 2 or THREE BOND 1324 |
| Alternator rotor/flywheel screw | M6x1 | 13 | 11 | 15 | LOCK 5 |
| Stator wiring clamp bracket screw | M5x0.8 | 5 | 5 | 7 | |
| By-pass pump cap | M15x1 | 25 | 22 | 28 | LOCK 5 or THREE BOND 1375B |
| Reducer bush | M10x1 | - | - | - | LOCK 5 or THREE BOND 1375B |
| Oil pump retaining screw | M8x1.25 | 26 | 23 | 29 | |
| Oil pump retaining screw | M6x1 | 10 | 9 | 11 | |
| Oil pump assembly screw | M6x1 | 10 | 9 | 11 | |
Note: For product specifications and symbols, see paragraph "Product specifications".