Engine fuel supply and exhaust system of motorcycle Ducati Monster 696 (2007-2014)

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Ducati
Monster
Monster 696
Engine and systems
Fuel and exhaust system

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Fuel tank construction
1. Fuel tank; 2. Filler cap; 3. Screw; 4. Hose; 5. Union; 6. Hose; 7. Hose; 8. Rubber; 9. LH bracket; 10. Screw; 11. Rubber; 12. RH bracket; 13. Screw; 14. Washer; 15. Rubber; 16. Guide; 17. Screw; 18. Fuel outlet hose; 19. Fuel return hose; 20....

Removal of the fuel tank
Remove the seat (Removal of the seat). Remove the fuel tank covers (Removal of the fuel tank fairings). Remove the breather hose cover (Removal of the alternator-side crankcase cover). Withdraw the breather hose (6) from the cover (A). Withdraw the...

Removal of the fuel tank filler cap
To remove the fuel filler cap assembly from the fuel tank proceed as follows. Remove the fuel tank covers (Removal of the fuel tank fairings). Open the filler cap. Unscrew the outer screws (3) securing the ring nut to the filler cap recess. Remove...

Refitting the filler cap
Refitting is the reverse of removal. Tighten the screws (3) to the specified torque (Frame torque settings).

Removal of the fuel tank flange
Unscrew the screws (28) and (22) securing the fuel tank flange (23). Remove the flange (23) from the tank. Recover the O-ring (24). Using the appropriate commercial tool, undo the clips (26) next to the fuel filter (25). Remove the old filter from...

Refitting the fuel tank flange
Insert the flange (23) in its housing in the fuel tank. Fit the four screws (28) and tighten to the specified torque (Frame torque settings). Insert the two screws (22), positioning them so the ends with threadlocker are towards the flange and...

Refitting the fuel tank
If the fuel tank has been disassembled into its component parts, reposition all the parts as shown in the exploded view. In particular: tighten the screws (10) and (17) to the specified torque (Frame torque settings). Refit the fuel tank inserting...

Positioning of the fuel tank breathe/drain hoses
Positioning of the fuel tank breathe/drain hoses

Positions of the fuel hoses connecting the fuel tank to the throttle body
Positions of the fuel hoses connecting the fuel tank to the throttle body

Throttle body for pivoting fuel tank
1. Fuel system assembly; 2. Throttle position sensor; 3. Clamp; 4. Hose; 5. Rubber; 6. Heat shrink sleeve; 7. Air temperature sensor; 8. Clamp; 9. Screw; 10. Injector; 11. Intake manifold; 12. Aluminium gasket; 13. Screw; 14. O-ring; 15. Nut; 16....

Removal of the throttle body
OperationSection reference Remove the fuel tankRemoval of the fuel tank Remove the airboxRemoval of the airbox Disconnect the throttle cableRemoval of the throttle twistgrip Disconnect the choke cableRemoval of the choke cable Disconnect the...

Refitting the throttle body
If the hoses (4) and (16) were removed, reconnect them to the throttle body with the hose clamps (3), positioning the hoses and clamps as shown in the figure. Note: The air temperature sensor (7) is installed on the intake hose of the vertical...

Air intake construction
1. Clamp; 2. Oil breather hose; 3. Bush; 4. Cap; 5. Pin; 6. Screw; 7. Nut; 8. Airbox cover; 9. Air filter element; 10. Support; 11. Clamp; 12. Hose; 13. Screw; 14. Breather valve; 15. O-ring; 16. Screw; 17. Spacer; 18. Airbox; 19. Rubber Caution!...

Removal of the airbox
OperationSection reference Remove the fuel tankRemoval of the fuel tank Remove the batteryBattery support Remove the ECU connectorRemoval of the electronic control unit Connect the starter motor/contactor cableRemoval of the starter motor Loosen the...

Removal of the oil breather valve
Undo the screw (13) and remove the oil breather valve (14) from the crankcase half. Check the condition of O-rings (15) and renew them if necessary.

Refitting the oil breather valve
Lubricate the two O-rings (15) with engine oil. Insert the oil breather valve (14) in the hole in the clutch-side crankcase half, aligning the valve hole (G) with the threaded hole (H) in the crankcase half and inserting the screw (13). Tighten the...

Refitting the airbox
Check that the rubber bushes (19) are present on the airbox. Check that clamps (E) are correctly positioned on intake manifolds (F), with the fixing screws positioned as shown in the figure. Locate the airbox assembly on the throttle body. Fit...

Positioning of the blow-by hose
Positioning of the blow-by hose Positioning of the airbox drain hose

Exhaust system construction
1. Exhaust gasket; 2. Lambda sensor; 3. Horizontal cylinder head exhaust pipe; 4. Vertical cylinder head exhaust pipe; 5. Centre exhaust pipe; 6. Lower bracket; 7. Right-hand silencer; 8. Left-hand silencer; 9. Nut; 10. Spring; 11. Screw; 12. RH...

Operating principle of the catalytic converter
This model is fitted with "three-way" catalytic converters. Catalytic converters are fitted to the exhaust system in order to eliminate the noxious substances found in exhaust fumes, namely CO (carbon monoxide), HC (unburnt hydrocarbons) and NOx...

Removal of the exhaust system
OperationSection referenceRemove the RH footrest bracketRemoval of the footrest brackets Remove the retaining spring (10) of the LH silencer (8) from the centre exhaust pipe (5). While counterholding the nut (31), unscrew the retaining screw (30)...

Refitting the exhaust system
Renew the gaskets (1). Refit the horizontal cylinder exhaust pipe (3) and the vertical cylinder exhaust pipe (4) to the respective cylinder heads. Tighten the flange nuts (9) to the specified torque (Frame torque settings). Check that the...

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