Starter torque limiter Starter torque limiter inspection Caution: Do not attempt to disassemble the starter torque limiter. The starter torque limiter is available only as an assembly. Check the slip torque with the special tools. 09930-73110: Starter torque limiter...
Starter clutch Disassembly Remove the starter clutch securing bolts by holding the rotor with the special tool. 09930-44541: Rotor holder Reassembly Install the starter clutch in the proper direction. Note: When installing the starter clutch onto the rotor, face...
Generator cover Replacement When replacing the generator stator or crankshaft position sensor, apply THREAD LOCK "1342" to the generator stator set bolts. 99000-32050: THREAD LOCK "1342"
Engine reassembly — generator rotor Install the cam drive idle gear shaft (1). Degrease the tapered portion of the generator rotor assembly and also the crankshaft. Use nonflammable cleaning solvent to wipe off oily or greasy matter and make these surfaces completely dry. Install the...
Engine top side — starter motor Install the new O-ring to the starter motor. Caution: Use the new O-ring to prevent oil leakage. Apply grease to the O-ring. 99000-25030: SUZUKI SUPER GREASE "A" (USA) 99000-25010: SUZUKI SUPER GREASE "A" (Others) Install the starter motor. Note:...