Caution! Replace the O-rings with the new ones to prevent oil leakage and moisture.
Apply SUZUKI SUPER GREASE to the lip of the oil seal.
- 99000-25030: SUZUKI SUPER GREASE "A" (USA)
- 99000-25010: SUZUKI SUPER GREASE "A" (Others)
![](https://motoinstruction.ru/img/suzuki/14/120845.jpg)
Apply a small quantity of SUZUKI MOLY PASTE to the armature shaft.
- 99000-25140: SUZUKI MOLY PASTE
![](https://motoinstruction.ru/img/suzuki/14/120846.jpg)
Install the spacer (1) to brush terminal.
![](https://motoinstruction.ru/img/suzuki/14/120847.jpg)
When installing the brush holder on the rear bracket, set the projection (A) of the brush holder into the groove (B) of the rear bracket.
![](https://motoinstruction.ru/img/suzuki/14/120848.jpg)
Install the washers (2) (12x6.5x2), washer (3) (16x6.5x1), washer (4) (14x6.5x1) and nut (5).
Caution! Replace the O-rings with the new ones to prevent oil leakage and moisture.
![](https://motoinstruction.ru/img/suzuki/14/120849.jpg)
Install the washers (6).
Note: The number of washer (6) varies according to individual.
![](https://motoinstruction.ru/img/suzuki/14/120850.jpg)
Install the seal rings (8) to starter motor case (7).
When install the rear bracket to starter motor case, align the marks (A) on the rear bracket with cut point (B) at the starter motor case.
![](https://motoinstruction.ru/img/suzuki/14/120851.jpg)
Caution! Replace the seal rings with the new ones to prevent oil leakage and moisture.
Install the washers (9) slip washer (10) and thrust stopper (11).
Note: The number of washer (9) varies according to individual.
![](https://motoinstruction.ru/img/suzuki/14/120852.jpg)
Install the front bracket.
Align the marks (C) on the front bracket with the marks (B) on the starter motor case.
![](https://motoinstruction.ru/img/suzuki/14/120853.jpg)
Apply SUZUKI SUPER GREASE to the starter motor O-rings.
- 99000-25030: SUZUKI SUPER GREASE "A" (USA)
- 99000-25010: SUZUKI SUPER GREASE "A" (Others)
Caution! Use new O-rings to prevent oil leakage.
Tighten the starter motor housing bolts to the specified torque.
- Starter motor housing bolt: 3.5 N·m (0.4 kgf·m 2.45 lb·ft)
![](https://motoinstruction.ru/img/suzuki/14/120854.jpg)
Install the starter motor.
Install the clamp (12) as shown.
First tighten the starter motor lower mounting bolt then tighten the starter motor upper mounting bolt (14).
![](https://motoinstruction.ru/img/suzuki/14/120855.jpg)
Connect the starter motor read wire as shown.
Tighten the nut (15) and fit the cap (16).
![](https://motoinstruction.ru/img/suzuki/14/120856.jpg)