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Installing fuel tank (BMW F650GS)

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  • BMW
  • F-series
  • F 650 GS
  • Engine and systems
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  • Installing fuel tank
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Installation is the reverse of the removal procedure: pay particular attention to the following.

Caution! Note the brake line at the brake master cylinder. Do not allow the weight of the rear frame to rest on the brake line.


When installing the fuel tank and the rear frame, make sure that all lines and hoses are routed at…


When installing the fuel tank and the rear frame, make sure that all lines and hoses are routed at the top of the tank.

Make sure that fuel feed hose (1) and fuel return hose (2) are correctly routed.


Make sure that fuel feed hose (1) and fuel return hose (2) are correctly routed.

Warning! Do not use screw-type hose clamps on the fuel hoses, because they could damage the hoses and result in a fire hazard.


Close hose clamps with pliers, BMW # 13 1 500.

Tightening torques:
  • Fuel tank to rear frame: 21 Nm
  • Rear frame to main frame: 21 Nm
  • Silencer to rear frame: 21 Nm
  • Clip for silencer: 55 Nm
  • Exhaust manifold to cylinder head: 20 Nm
  • Tail to rear frame: 3 Nm
  • Brake fluid reservoir for rear brake to rear frame: 5 Nm
See this article in russian language
This article has been reviewed: Kirill Prokofiev
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BMW F650GS : Fuel and exhaust systems
Next ▶

Removing fuel tank
Technical data of fuel tank and lines
Removing and installing fuel hoses
Checking fuel pressure
Removing and installing fuel filler cap
Removing and installing roll-over valve
Removing and installing fuel pump
Removing and installing fuel-evaporation control valve
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F650GS (2000-2007) 
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  • Introduction to manual
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  • Engine repair
  • Ignition system
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  • Running gear and frame
  • Frame and hinged elements
  • Handlebar
  • Rear suspension
  • Brake system
  • Wheels and tires
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  • Equipment and devices
  • Lighting and lamps
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