PART NUMBER | TOOL NAME |
B-0085 | TERMINAL EXTRACTOR |
GA500A | SNAP-ON TERMINAL PICK |
The Tyco MCP sealed connector is used on certain ABS modules.
Housing
Separate: See Figure A-70. Press and hold the lock tab. Pulling on both ends of the lever, open the lever.
Figure A-70. Tyco MCP connector release bar
Join: Gently mate the pins to the socket. Press and hold the lock tab. Pressing on both ends of the lever, close the lever.
Removing the large terminals
1. Snap the wire harness cover off of the back of the connector
Note. Insert a thin flat bladed screwdriver all the way to the bottom behind the tab of the secondary lock.
2. See Figure A-71. Gently slide the secondary lock out of the connector with a screw driver.
Figure A-71. Tyco MCP connector secondary lock
3. See Figure A-72. Insert the smallest pins of the SNAP-ON TERMINAL PICK (Part No. GA500A) into the gaps on each side of the socket to compress the tangs on each side of the terminal.
Figure A-72. Removing large socket terminals: Tyco MCP connector
4. Gently pull on the wire to remove the terminal.
Removing the small terminals
1. Snap the wire harness cover off of the back of the connector
Note. Insert a thin flat bladed screwdriver all the way to the bottom behind the tab of the secondary lock.
2. See Figure A-71. Gently slide the secondary lock out of the connector with a screw driver.
3. See Figure A-73. Insert the TERMINAL EXTRACTOR (Part No. B-0085) into the cavity on the outside ofthe terminal.
Figure A-73. Removing small socket terminal: Tyco MCP connector
4. Tilt the extractor to lift the molding latch and release the terminal.
5. Gently pull on the wire to remove the terminal.
Installing terminals
1. See Figure A-74. Locate the wire lead cavity by number.
Figure A-74. Tyco MCP sealed connector cavity numbers
2. Use a hobby knife to bend the tangs on each side of the terminal outward.
3. Align the socket.
4. Push the socket in until it clicks.
5. Press the secondary lock back into the connector.
6. Snap the wire cover in place.
Crimping terminals
PART NUMBER | TOOL NAME |
HD-50120 | UNIVERSAL CRIMPER SET |
HD-50120-8 | TYCO MCP DIE |
1. Strip the wire insulation to specification. Refer to Table A-10.
2. Install the TYCO MCP DIE (Part No. HD-50120-8) in the handle of the UNIVERSAL CRIMPER SET (Part No. HD-50120).
3. Place the new terminal in the specified nest.
4. Insert the wire to the wire stop.
5. Crimp the terminal.
6. Inspect the crimped terminal.
Figure A-75. Tyco MCP socket terminal crimp: 1. Locking tang; 2. Lead crimp; 3. Seal crimp
Table A-10. Tyco MCP crimper die (part No. HD-50120-8)
TERMINAL | PART NO. | STRIP LENGTH | NEST | |
in | mm | |||
Large socket: 14 AWG | 72579-12 | 0.165-0.189 | 4.2-4.8 | A |
Large socket: 16 AWG | 72579-12 | 0.165-0.189 | 4.2-4.8 | B |
Small socket: 20 AWG | 72580-12 | 0.130-0.153 | 3.3-3.9 | C |