PART NUMBER | TOOL NAME |
HD-50423 | 0.6 MM TERMINAL EXTRACTOR TOOL |
HD-50424 | 1.5 MM TERMINAL EXTRACTOR TOOL |
Separating the connector
Release: See Figure A-41. Press the catch and rotate the lever arm down.
![](https://motoinstruction.ru/img/harley/12/118432.jpg)
Figure A-41. Release
Connect: Press on the front guard to release the latch and rotate the lever arm up until the catch clicks in place.
Removing terminals
1. With the lever arm open, cut the cable strap around the wire bundle.
2. See Figure A-42. Open a wire cap latch (1) with a small screwdriver.
![](https://motoinstruction.ru/img/harley/12/118433.jpg)
Figure A-42. Remove the wire lead cap: 1. Press latch; 2. Press cap and latch; 3. Remove cap
3. Maintain pressure on the cap and open the opposite latch (2) with the screwdriver.
4. Slide the cap off (3).
5. See Figure A-43. Use the screwdriver to open the secondary lock. Pull the locking bar all the way out.
![](https://motoinstruction.ru/img/harley/12/118434.jpg)
Figure A-43. Molex CMC sealed connector secondary lock
6. See Figure A-44. Locate the wire lead cavity by the alphanumeric coordinates.
![](https://motoinstruction.ru/img/harley/12/118435.jpg)
Figure A-44. Alpha-numeric coordinates: 1. Alpha; 2. Numeric
7. Identify the size of the terminal and select either the CMC extractor 0.6 MM TERMINAL EXTRACTOR TOOL (Part No. HD-50423) or the 1.5 MM TERMINAL EXTRACTOR TOOL (Part No. HD-50424).
8. See Figure A-45. Insert the pins of the CMC extractor tool (1) into the access slots (2) of the terminal cavity and retract the lead and terminal.
![](https://motoinstruction.ru/img/harley/12/118436.jpg)
Figure A-45. Terminal removal: 1. Extractor tool; 2. Access slots
Installing terminals
1. Orient the terminal to the housing cavity. Snap the terminal in place.
2. Slide the cap over the lead bundle. Snap the cap in place.
3. Install a cable strap through the guide and around the lead bundle.
Crimping terminals
PART NUMBER | TOOL NAME |
HD-50120 | UNIVERSAL CRIMPER SET |
HD-50120-2 | HAND CRIMP FRAME |
HD-50120-3 | JAE DIE |
HD-50120-4 | JAE DIE |
1. Select the crimper die according to the terminal part number from the UNIVERSAL CRIMPER SET (Part No. HD-50120).
2. Strip the wire insulation to specification. Refer to Table A-5 or Table A-6.
3. Install the JAE DIE (Part No. HD-50120-3) or JAE DIE (Part No. HD-50120-4) in the handle of the HAND CRIMP FRAME (Part No. HD-50120-2).
4. Place the new terminal in the specified nest.
5. Insert the wire to the wire stop. Crimp the terminal.
6. Inspect the crimped terminal.
Table A-5. Molex CMC sealed crimper die (part No. HD-50120-3)
PART NO. | TERMINAL: WIRE GAUGE | STRIP LENGTH | NEST | |
in | mm | |||
72226-11 | Socket: 16AWG | 0.177 | 4.5 | B |
72227-11 | Socket: 18AWG | 0.177 | 4.5 | A |
Table A-6. Molex CMC sealed crimper die (part No. HD-50120-4)
PART NO. | TERMINAL: WIRE GAUGE | STRIP LENGTH | NEST | |
in | mm | |||
72222-11 | Socket: 18AWG | 0.138 | 3.5 | B |
72222-11 | Socket: 20 AWG | 0.138 | 3.5 | A |