PART NUMBER | TOOL NAME |
B-50085 | TERMINAL EXTRACTOR |
Connector housings
Separate Housings: See Figure A-39. Press the two release buttons on each side of the housing to separate the connector.
![](https://motoinstruction.ru/img/harley/12/118430.jpg)
Figure A-39. Release buttons: JAE MX19 sealed connector
Connect Housings: Align housings. Press together until the locking tabs click.
Removing terminals
1. Modify a TERMINAL EXTRACTOR (Part No. B-50085) by filing the front edge to 45 degrees.
2. See Figure A-40. Insert the extractor (1) into the opening above the terminal and press the plastic molding (2) up and out of the way.
![](https://motoinstruction.ru/img/harley/12/118431.jpg)
Figure A-40. JAE MX19 terminal removal: 1. Extractor; 2. Plastic molding
3. Pull the wire lead and terminal out of the back of the housing.
Installing terminals
1. Inspect the plastic molding and replace the connector housing if necessary.
2. Orient the terminal to the housing. Push terminal into housing until it clicks into place.
Crimping terminals
PART NUMBER | TOOL NAME |
HD-50120 | UNIVERSAL CRIMPER SET |
HD-50120-2 | HAND CRIMP FRAME |
HD-50120-6 | JAE DIE |
1. Strip the wire insulation to specification. Refer to Table A-4.
2. Install the JAE DIE (Part No. HD-50120-6) in the handle of the HAND CRIMP FRAME (Part No. HD-50120-2) of the UNIVERSAL CRIMPER SET (Part No. HD-50120).
3. Place the new terminal in the specified nest.
4. Insert the wire to the wire stop. Crimp the terminal.
5. Inspect the crimped terminal.
Table A-4. JAE MX19 crimper die (part No. HD-50120-6)
TERMINAL | PART NO. | STRIP LENGTH | NEST | |
in | mm | |||
Socket | 72910-11 | 0.051-0.098 | 2.0-2.5 | B |
Pin | 72909-11 | 0.051-0.098 | 2.0-2.5 | A |