2. See Figure 4-7. Loosely thread in the two mounting bolts (1) and washers (2) through the forward lower slot ends (4) of the bracket into the threaded boss on the frame.
Figure 4-7. Fuel tank mounting bracket: 1. Mounting bolt @ 61-75 Nm (45-55 ft-lbs); 2. Washer; 3. Upper slot end; 4. Lower slot end
3. Evenly press forward and downward on the bracket against the fuel tank until the mounting bolts slide back and up into the upper slot ends (3).
4. Tighten the mounting bolts to 61-75 Nm (45-55 ft-lbs).
5. Connect the fuel module connector while supporting the top plate connector half with the opposite hand.
6. See Figure 4-3. Install the smaller return fuel line (4) and the larger pressure fuel line (3) while supporting the mating port. Press the lines on until the click is heard that indicates engagement.
Warning! Connecting the fuel lines to the wrong outlet port can result in a reverse flow of gasoline upon start up. Inadequate safety precautions could result in death or injury.
7. Attach the pressure (3) and the return (4) fuel lines to the fuel rail.
8. Press on the vapor vent hose while supporting the mating port with the opposite hand.
9. Install mudflap and stud plate. See 2.36 Rear fender/supports.
10. Install rear fork. See 2.33 Rear fork.
11. Install the rear wheel assembly and adjust the drive belt tension. See 2.23 Rear wheel.
Warning! Gasoline is extremely flammable and highly explosive. When servicing the fuel system, do not smoke or allow open flame or sparks in the vicinity. Inadequate safety precautions could result in death or serious injury.
12. Replace the filler boot and fuel the motorcycle as required. Replace the fuel cap.
13. Install airbox. See 1.4 Airbox and air filter.
14. Connect negative battery cable.
15. Install airbox cover by positioning the airbox cover with the locating pins in the holes on the frame tabs. Turn bailhead fastener 1/4 turn clockwise.
16. Close and latch seat.
17. Replace the maxi-fuse and the side cover.
18. Check fuel system pressure. See 9.10 Fuel pressure test.