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General
Caution! Frequent inhalation of brake pad dust, regardless of material composition could be hazardous to your health.
- Avoid breathing dust particles.
- Never use an air hose or brush to clean brake assembles. Use an OSHA-approved vacuum cleaner.
A contaminated brake disc or pad reduces stopping power. Discard contaminated pads and clean a contaminated disc with a high quality brake degreasing agent.
Avoid spilling brake fluid on painted, plastic or rubber parts. Place a rag or shop towel over these parts whenever the system is serviced.
Be careful whenever you remove the reservoir cap; make sure the reservoir is horizontal.
When servicing the rear hydraulic system, do not leave the bleed valve or oil bolt loosened for a long time (approximately 10-15 minutes or more) with the reservoir cap removed. It will cause the brake fluid to overflow from the reservoir and damage the painted, plastic or rubber parts.
Bleed the hydraulic system if it has been disassembled or if the brake feels spongy.
Never allow contaminants (dirt, water, etc.) to get into an open reservoir.
Always use fresh DOT 4 brake fluid from a sealed container when servicing the system. Do not mix different types of fluid as they may not be compatible.
Always check the brake operation before riding the motorcycle.
Specification
ITEM | STANDARD | SERVICE LIMIT Unit: mm (in) | ||
Front | Specified brake fluid | DOT 4 | — | |
Brake disc thickness | 4.5 (0.18) | 3.5 (0.14) | ||
Brake disc runout | — | 0.30 (0.012) | ||
Master cylinder I.D. | 14.000 - 14.043 (0.5512 - 0.5529) | 14.055 (0.5533) | ||
Master piston O.D. | 13.957 - 13.984 (0.5495 - 0.5506) | 13.94 (0.549) | ||
Right caliper cylinder I.D. | A | 27.000 - 27.050 (1.0630 - 1.0650) | 27.060 (1.0654) | |
В | 22.650 - 22.700 (0.8917 - 0.8937) | 22.710 (0.8941) | ||
C | 25.400 - 25.450 (1.0000 - 1.0020) | 25.460 (1.0024) | ||
Right caliper piston O.D. | A | 26.935 - 26.968 (1.0604 - 1.0617) | 26.910 (1.0594) | |
В | 22.585 - 22.618 (0.8892 - 0.8905) | 22.560 (0.8882) | ||
C | 25.335 - 25.368 (0.9974 - 0.9967) | 25.320 (0.9968) | ||
Left caliper cylinder I.D. | A | 22.650 - 22.700 (0.8917 - 0.8937) | 22.710 (0.8941) | |
В | 25.400 - 25.450 (1.0000 - 1.0020) | 25.460 (1.0024) | ||
Left caliper piston O.D. | A | 22.585 - 22.618 (0.8892 - 0.8905) | 22.560 (0.8882) | |
В | 25.335 - 25.368 (0.9974 - 0.9967) | 25.320 (0.9968) | ||
Rear | Specified brake fluid | DOT 4 | — | |
Brake pedal height | 65.0±1.0 (2.56±0.03) | — | ||
Brake disc thickness | 7.0 (0.28) | 6.0 (0.24) | ||
Brake disc runout | — | 0.30 (0.012) | ||
Master cylinder I.D. | 17.460 - 17.503 (0.6874 - 0.6891) | 17.515 (0.6896) | ||
Master piston O.D. | 17.417 - 17.444 (0.6857 - 0.6868) | 17.405 (0.6852) | ||
Caliper cylinder I.D. | 33.960 - 34.010 (1.3370 - 1.3390) | 34.020 (1.3394) | ||
Caliper piston O.D. | 33.878 - 33.928 (1.3338 - 1.3357) | 33.870 (1.3335) |
Torque values
Brake pad pin | 18 N·m (1.8 kgf·m, 13 lbf·ft) | |
Brake caliper bleed valve | 6 N·m (0.6 kgf·m, 4.3 lbf·ft) | |
Brake hose oil bolt | 34 N·m (3.5 kgf·m, 25 lbf·ft) | |
Brake pipe joint bolt | 17 N·m (1.7 kgf·m, 12 lbf·ft) | Apply oil to the threads and flange surface. |
Brake pipe 2/3 way joint | 12 N·m (1.2 kgf·m, 9 lbf·ft) | |
Brake hose clamp/stay bolt | 12 N·m (1.2 kgf·m, 9 lbf·ft) | |
Brake hose guide bolt | 22 N·m (2.2 kgf·m, 16 lbf·ft) | ALOC bolt: replace with new one. |
PCV (Proportional Control Valve) mounting bolt | 12 N·m (1.2 kgf·m, 9 lbf·ft) | |
Front master cylinder holder bolt | 12 N·m (1.2 kgf·m, 9 lbf·ft) | |
Front master cylinder reservoir cap screw | 1.5 N·m (0.15 kgf·m, 1.1 lbf·ft) | |
Front brake lever pivot bolt | 1 N·m (0.1 kgf·m, 0.7 lbf·ft) | |
nut | 6 N·m (0.6 kgf·m, 4.3 lbf·ft) | |
Front brake light switch screw | 1.2 N·m (0.12 kgf·m, 0.9 lbf·ft) | |
Rear master cylinder reservoir cover bolt | 12 N·m (1.2 kgf·m, 9 lbf·ft) | |
Rear master cylinder mounting bolt | 12 N·m (1.2 kgf·m, 9 lbf·ft) | |
Rear master cylinder push rod lock nut | 18 N·m (1.8 kgf·m, 13 lbf·ft) | |
Front caliper mounting bolt | 30 N·m (3.1 kgf·m, 22 lbf·ft) | ALOC bolt: replace with new one. |
Front caliper body В bolt | 32 N·m (3.3 kgf·m, 24 lbf·ft) | ALOC bolt: replace with new one. |
Front caliper pin bolt A | 23 N·m (2.3 kgf·m, 17 lbf·ft) | Apply locking agent to the threads. |
Front caliper pin bolt | 13 N·m (1.3 kgf·m, 9 lbf·ft) | Apply locking agent to the threads. |
Rear caliper pin bolt | 27 N·m (2.8 kgf·m, 20 lbf·ft) | |
Rear caliper bracket pin bolt | 23 N·m (2.3 kgf·m, 17 lbf·ft) | Apply locking agent to the threads. |
Rear caliper stopper pin bolt | 69 N·m (7.0 kgf·m, 51 lbf·ft) | ALOC bolt: replace with new one. |
Brake pedal pivot bolt | 21 N·m (2.1 kgf·m, 15 lbf·ft) |
Tool
Snap ring pliers | 07914-SA50001 |