Right and left crankcase mating surface
![](https://motoinstruction.ru/img/honda/9/115422.jpg)
Liquid sealant — Three Bond 1207B or equivalent.
Right and left crankcase cover mating surface
![]() Right crankcase cover: | ![]() Left crankcase cover: |
Cylinder head cover mating surface
![](https://motoinstruction.ru/img/honda/9/115425.jpg)
Liquid sealant — Three Bond 1207B or equivalent:
- Ignition pulse generator grommet seating surface
- Alternator grommet seating surface
- Oil pressure switch threads
![](https://motoinstruction.ru/img/honda/9/115426.jpg)
Do not apply sealant to the thread head 3-4 mm (0.1-0.2 in).
Molybdenum disulfide oil (a 1:1 mixture of engine oil and molybdenum disulfide grease):
- Crankshaft bearing thrust surface
- Crankshaft journals and pins
- Connecting rod bearing thrust surface
- Connecting rod small end inner surface
- Intake and exhaust valve sliding surface
- Camshaft journals and robes
- Rocker arm shaft outer surface
- Rocker arm slipper surface
- Clutch outer sliding surface
- Clutch outer guide sliding surface
- M2/3, C4, C5 shifter gear (shift fork grooves)
- Transmission spline collar outer surface
- Transmission collar inner and outer surface
- Starter reduction gear shaft outer surface
- Each oil seal lips
Engine oil:
- Piston outer surface and piston pin hole
- Piston ring outer surface
- Piston pin outer surface
- Connecting rod bearing cap bolt threads and seating surface
- Oil filter cartridge threads and mating surface
- Clutch disc lining surface
- Clutch center lock nut threads and seating surface
- Primary driven sprocket nut threads and seating surface
- Balancer weight bolt threads and seating surface
- Crankcase stud bolt threads
- Gearshift fork sliding surface
- Valve adjusting screw threads and seating surface
- Spark plug sleeve threads and O-rings
- Flywheel bolt threads and seating surface
- Primary drive gear bolt threads and seating surface
- Each bearings
- Each gears
- Each O-rings
- Other sliding and rotating surfaces
Multi-purpose grease:
- Crankshaft hole cap threads
- Oil seal lips
Locking agent:
- Oil filter boss case side threads
- Cam sprocket bolt threads
- Oil pump driven sprocket bolt threads
- Shift drum center socket bolt threads
- Starter clutch outer bolt threads
- Stator bolt threads
- Stator wire clamp bolt threads
- Ignition pulse generator bolt threads and seating surface
- Bearing set plate A bolt threads
- Bearing set plate В bolt threads
- Oil pump chain guide bolt threads
LOCATION | MATERIAL | REMARKS |
Final gear case-to-case cover mating surface | Liquid sealant | |
Side stand pivot surface Throttle grip pipe flange cable groove Step pivot surface Pillion step pivot surface Brake pedal pivot surface Change pedal pivot surface Front wheel dust seal lips Rear wheel dust seal lips Final gear case oil seal lips | Multi-purpose grease | Apply 1 g Apply 0.2-0.3 g |
Gearshift tie-rod ball joints Steering head bearing rolling area Steering head bearing dust seal lips Swingarm pivot bearing rolling area Swingarm pivot bearing dust seal lips Final drive shaft spline (universal joint) Output driven gear shaft spline (universal joint) | Multi-purpose grease (Shell Albania EP2 or equivalent) | Apply 3 g Apply 1 g Apply 1 g |
Rear wheel hub-to-final driven flange mating surface Final driven flange O-ring, О-ring groove Final driven flange sliding portion Final drive pinion joint spline Final gear case ring gear shaft spline (final driven flange side) | Molybdenum disulfide paste (containing more than 40% molybdenum disulfide) | Apply 3 g Apply 2 g Apply 5 g |
Throttle cables Speedometer cable | Cable lubricant | |
Right and left handlebar grip rubber inner surface | Honda bond A or Honda Hand Grip Cement (U.S.A, only) | |
Steering stem top thread A threads | Engine oil | |
Front caliper pin bolt and pin bolt A sliding portion Rear caliper pin bolt and bracket pin bolt sliding portion Caliper piston seals Brake lever pivot Front brake lever-to-piston contacting portion Clutch lever pivot Clutch lever-to-piston contacting portion | Silicone grease | Apply 0.4 g Apply 0.1 g Apply 0.1 g Apply 0.1 g Apply 0.1 g |
Caliper pistons Brake master cylinder piston and cups Clutch master cylinder piston and cups | DOT 4 brake fluid | |
Fork dust seal lips Fork oil seal lips | Pro Honda Suspension Fluid SS-8 | |
Front caliper pin bolt and pin bolt A threads Rear caliper bracket pin bolt threads Fork socket bolt threads Final driven flange stud bolt threads (gear case side) Final gear case cover 10 mm bolt threads Final drive pinion gear shaft nut threads Rear shock absorber lower mounting 12 mm bolt threads (final gear case side) | Locking agent I |