Shift drum removal
Remove:
- Transmission Shafts (see Transmission shaft and shift fork removal)
- Bolts [A]
- Bearing Stopper [B]
While aligning the shift drum cam with the left crankcase hole, pull out the shift drum [C].
![](https://motoinstruction.ru/img/kawasaki/13/119164.jpg)
Shift drum installation
While aligning the shift drum cam [A] with the left crankcase hole, install the shift drum.
Tighten:
- Shift Drum Bearing Stopper Bolts 9.8 N·m (1.0 kgf·m 87 in·lb)
![](https://motoinstruction.ru/img/kawasaki/13/119165.jpg)
Shift drum disassembly
Remove the shift drum (see Shift drum removal).
While holding the shift drum with a vise, remove the shift drum cam holder bolt [A].
- [B] Shift Drum Cam
- [C] Dowel Pin (Longer)
Remove the circlip [D].
![](https://motoinstruction.ru/img/kawasaki/13/119166.jpg)
Special Tool - Outside Circlip Pliers: 57001-144
Remove:
- [E] Spring
- [F] Shift Drum Holder
- [G] Dowel Pin (Shorter)
![](https://motoinstruction.ru/img/kawasaki/13/119167.jpg)
1. Drive Shaft; 2. Output Shaft; 3. 1st Gear; 4. 2nd Gear; 5. 3rd Gear; 6. 4th Gear; 7. 5th (Top) Gear; 8. Circlip; 9. Thrust Washer (20x41xl); 10. Circlip; 11. Thrust Washer (25.3x30x1); 12. Circlip; 13. Toothed Washer; 14. Thrust Washer (30x38x1); 15. Thrust Washer (20.5x30x1); 16. Steel Ball
Shift drum assembly
Assemble:
- Dowel Pin (Shorter) [A]
- Shift Drum Holder [B]
- Spring [C]
- Circlip [D]
![](https://motoinstruction.ru/img/kawasaki/13/119168.jpg)
- Special Tool - Outside Circlip Pliers: 57001-144
Assemble:
- Dowel Pin (Longer) [E]
- Bearing [F]
- Shift Drum Cam [G]
- Shift Drum [I]
Apply a non-permanent locking agent to the threads of the shift drum cam bolt [H], and tighten it.
- Torque - Shift Drum Cam Bolt: 12 N·m (1.2 kgf·m, 106 in·lb)