Wheel bearing
- Apply SUZUKI SUPER GREASE "A" to the wheel bearings.
- 99000-25010: SUZUKI SUPER GREASE "A" or equivalent
- Install the wheel bearings with the special tools as follows.
- 09941-34513: Bearing/Steering race installer set
- 09924-84510: Bearing installer set
Caution: First install the right wheel bearing, then install the spacer and left wheel bearings. The sealed cover of the bearing must face outside.
- Install the dust seal with the special tool.
- 09913-70210: Bearing installer set (52 mm)
- Apply SUZUKI SUPER GREASE "A" to the dust seal lip.
- 99000-25010: SUZUKI SUPER GREASE "A" or equivalent
Brake disc
- Make sure that the brake disc is clean and free of any greasy matter.
- Apply THREAD LOCK SUPER to the disc mounting bolts and tighten them to the specified torque.
- Brake disc bolt: 23 N·m (2.3 kgf·m, 16.5 lb·ft)
- 99000-32130: THREAD LOCK SUPER "1360" equivalent
Wheel damper
- Install the dampers.
Note: If soap water is applied around the damper, it makes the job easier.
Driven hub joint
- Install the new O-ring 1 and driven hub joint 2.
Note:
- Apply SUZUKI SUPER GREASE "A" to the O-ring and the final gear spline before installing the driven joint.
- Align the driven joint flat surface 1 with the screw holes 2 of wheel.
- 99000-25010: SUZUKI SUPER GREASE "A" or equivalent
- Apply THREAD LOCK SUPER to the thread of driven hub joint bolts.
- 99000-32030: THREAD LOCK SUPER "1303" or equivalent
- Tighten the driven hub joint bolts securely.
- Bend up the washer to lock the bolts.
Rear wheel
- Install the spacer 1.
- Apply SUZUKI SUPER GREASE "A" to the final gear spline before installing the rear wheel.
- 99000-25010: SUZUKI SUPER GREASE "A" or equivalent
- Remount the rear wheel, rear axle and coller.
- Install the washer and rear axle nut.
- Install the brake caliper with the caliper bracket.
- Tighten the rear axle nut 1 to the specified torque with the special tool.
- 09944-28320: Hexagon socket
Rear axle nut:
- (For E-03, 28, 33): 100 Nm (10.0 kgf·m, 72.5 lb·ft)
- (For others): 110 Nm (11.0 kgf·m, 79.5 lb·ft)
- Tighten the brake caliper bracket mounting bolt 2 to the specified torque.
Brake caliper bracket mounting bolt: 80 Nm (8.0 kgf·m, 58.0 lb·ft)
Note: After remounting the rear wheel, check for proper brake operation.