Handlebar removal
Remove:
- Clutch Lever Assembly [A]
- Left Handlebar Switch Housing [B]
![](https://motoinstruction.ru/img/kawasaki/13/119355.jpg)
Remove:
- Front Master Cylinder [A] (see Front master cylinder removal in the Brakes chapter)
- Right Handlebar Switch Housing [B]
- Throttle Grip [C]
![](https://motoinstruction.ru/img/kawasaki/13/119356.jpg)
Remove:
- Caps [A]
- Clamp Bolts
- Handlebar Clamps [B]
- Handlebar [C]
![](https://motoinstruction.ru/img/kawasaki/13/119357.jpg)
Handlebar installation
Set the handlebar to match its punched mark [A] to the lower mating surface [B] of the clamp rear part.
![](https://motoinstruction.ru/img/kawasaki/13/119358.jpg)
Apply 2-stroke oil to the threads of the handlebar clamp bolts.
Set the handlebar clamp [A] so that the tapered side [B] facing the backward.
Tighten the front clamp bolts first, and then the rear clamp bolts. There will be a gap [C] at the rear part of the clamp after tightening.
- Torque - Handlebar Clamp Bolts: 34 N·m (3.5 kgf·m, 25 ft·lb)
![](https://motoinstruction.ru/img/kawasaki/13/119359.jpg)
The front half of the right handlebar switch housing has a small projection [A].
Fit the projection into the small hole [B] in the handlebar, and install the housing.
![](https://motoinstruction.ru/img/kawasaki/13/119360.jpg)
Set the left handlebar switch housing [A] to match its mating surface [B] to the punched mark [C] of the handlebar.
Install the handlebar switch housing.
![](https://motoinstruction.ru/img/kawasaki/13/119361.jpg)
Set the clutch lever assembly [A] to match its mating surface [B] to the punched mark [C] of the handlebar.
![](https://motoinstruction.ru/img/kawasaki/13/119362.jpg)
Install:
- Front Master Cylinder (see Front master cylinder installation in the Brakes chapter)
Steering inspection
Refer to the Steering inspection in the Periodic Maintenance chapter.
Steering adjustment
Refer to the Steering adjustment in the Periodic Maintenance chapter.