MotoInstruction.ru
Mobile
version
Articles
& news
Site
map
Feed
back
Add to
bookmark
English Русский
Aprilia
BMW
Ducati
Harley
Honda
Kawasaki
Suzuki
Triumph
Yamaha
Kawasaki:
ZX-6R▾
ZX600-J [3] (2000-2002)
Versys▾
KLE 650 (2007-2025)
Vulcan▾
VN900B6F (2006-2024)

Front fork (each fork leg) — removal and installation (Kawasaki ZX-6R/ZX-600-J)

  • Main
  • Kawasaki
  • ZX-6R
  • ZX600-J [3]
  • Running gear and frame
  • Front suspension and handlebar
  • Front fork (each fork leg) — r…
0

Removal



Remove:
  • Lower and Upper Fairings (see Frame chapter)
  • Front Wheel (see Wheels/Tires chapter)
  • Front Fender (see Frame chapter)

★ Loosen the handlebar holder bolt [A], upper fork clamp bolt [B] and fork top plug [C] before hand if the fork leg is to be disassembled.



Note. Loosen the top plug after loosening the handlebar holder bolt and upper fork clamp bolt.


Loosen the handlebar holder bolt [A], upper fork clamp bolt [B] and lower fork clamp bolts [C].



With a twisting motion, work the fork leg down and out.

Installation



Install the fork so that the top end [A] of the inner tube is flush with the upper surface [B] of the steering stem head.



Tighten the lower fork clamp bolt and fork top bolt.


Torque:
Front Fork Clamp Bolt (Lower): 20 N·m (2.0 kg·m, 14.5 ft·lb)
Front Fork Top Plug: 23 N·m (2.3 kg·m, 16.5 ft·lb)


Tighten the handlebar holder bolt and upper fork clamp bolt.

Torque:
Handlebar Holder Bolt: 23 N·m (2.3 kg·m, 16.5 ft·lb)
Front Fork Clamp Bolt (Upper): 20 N·m (2.0 kg·m, 14.5 ft·lb)


Note. Tighten the top plug before tightening the handlebar holder bolt and upper fork clamp bolt.


Install the removed parts (see appropriate chapters).

Adjust the spring preload and the damping force.
See this article in russian language
◀ Previous
Kawasaki ZX600-J 3: Front suspension and handlebar
Next ▶

Spring preload — adjustment
Compression damping force — adjustment
Rebound damping force — adjustment
Suspension specifications
Front suspension exploded view
Fork oil change
Front fork — disassembly
Front fork — assembly
Front fork inner tube — inspection
Front fork dust seal — inspection
Front fork spring tension
Similar articles about motorcycles of other brands
Suzuki DRZ 250 (1996-2007): Front fork — design description Triumph Rocket III (2004-2018): Exploded view — front fork Yamaha FZ1 Fazer (2006-2015): Front fork adjustment Honda CB 400 SF (1992-1999): Front Fork Legs — Oil Change Harley-Davidson V-Rod (2002-2006): Replacing front fork oil BMW K 1200 LT (1998-2009): Technical Data of front fork Ducati ST2 (1997-2003): Front fork adjustment Aprilia RS 125/3 (1998-2005): Front fork construction
Link to this article in different formats
TEXTHTMLBB Code
Comments and feedback from visitors
No comments yet, you will be the first!
 


Add up two numbers: 33 + 33

       



 

 
ZX600-J 3 (2000-2002) 
  • Information for owner
  • Introduction to manual
  • Troubleshooting
  • Engine and systems
  • Engine repair
  • Fuel system
  • Carburetor repair
  • Cooling system
  • Lube system
  • Transmission
  • Running gear and frame
  • Frame and hinged elements
  • Wheels and tires
  • Brake system
  • Front suspension and handlebar
  • Rear suspension
  • Electric equipment
  • Equipment and devices
  • Starting and charging system
  • Ignition system
  • Electrical circuits
Aprilia BMW Ducati Harley Honda Kawasaki Suzuki Triumph Yamaha
MotoInstruction.ru © 2021–2025 | Sitemap | Articles | Contacts | Site search | Add to bookmarks | Mobile version