- Oil Seal
- Guide Bushings
Install the following parts onto the inner tube.
- Outer Tube Guide Bushing
- Inner Tube Guide Bushing
Insert the cylinder unit [A] into the inner tube [В].
Install the cylinder base [C] on the cylinder unit.
Insert the inner tube, cylinder unit, cylinder base as set into the outer tube [D].
![](https://motoinstruction.ru/img/kawasaki/5/113589.jpg)
Replace the bottom Allen bolt gasket with a new one.
Stop the cylinder from turning by using the fork cylinder holder.
Special Tool - Fork Cylinder Holder: 57001-1406
Apply a non-permanent locking agent to the Allen bolt and tighten it.
Torque - Front Fork Bottom Allen Bolt: 39 N·m (4.0 kg·m, 29 ft·lb)
Fit the new outer guide bushing [A] into the outer tube.
Note. When assembling the new outer tube guide bushing, hold the used guide bushing [B] against the new bushing and tap the used guide bushing with the fork oil seal driver [C] until it stops.
![](https://motoinstruction.ru/img/kawasaki/5/113590.jpg)
Special Tool - Front Fork Oil Seal Driver: 57001-1219
After installing the washer, install the oil seal by using the fork oil seal driver.
Install the retaining ring and dust seal by hand.
Pour in the specified type of oil (see Fork Oil Change).