MotoInstruction.ru
Mobile
version
Articles
& news
Site
map
Feed
back
Add to
bookmark
English Русский
Aprilia
BMW
Ducati
Harley
Honda
Kawasaki
Suzuki
Triumph
Yamaha
Kawasaki:
ZX-6R▾
ZX600-J [3] (2000-2002)
Versys▾
KLE 650 (2007-2025)
Vulcan▾
VN900B6F (2006-2024)

Camshaft, camshaft cap wear (Kawasaki ZX-6R/ZX-600-J)

  • Main
  • Kawasaki
  • ZX-6R
  • ZX600-J [3]
  • Engine and systems
  • Engine repair
  • Camshaft, camshaft cap wear
0
Cut strips of plastigage to journal width. Place a strip on each journal parallel to the camshaft installed in the correct position.

Measure each clearance between the camshaft journal and the camshaft cap using plastigage (press gauge) [A].



Tighten:

Torque - Camshaft Cap Bolts: 12 Nm (1.2 kg·m, 104 in·lb)
Camshaft Chain Guide Bolts: 12 N·m (1.2 kg·m, 104 in·lb)


Note. Do not turn the camshaft when the plastigage is between the journal and camshaft cap.


Camshaft Journal, Camshaft Cap Clearance
Standard: 0.038-0.081 mm
Service Limit: 0.17 mm


★ If any clearance exceeds the service limit, measure the diameter of each camshaft journal with a micrometer.

Camshaft Journal Diameter
Standard: 23.940-23.962 mm
Service Limit: 23.91 mm


★ If the camshaft journal diameter is less than the service limit, replace the camshaft with a new one and measure the clearance again.

If the clearance still remains out of the limit, replace the cylinder head unit.

Camshaft runout



Remove the camshaft.

Set the camshaft in a camshaft alignment jig or on V blocks.

Measure runout with a dial gauge at the specified place as shown.




★ If the runout exceeds the service limit, replace the shaft.

Camshaft Runout Standard: TIR 0.1 mm


Camshaft wear



Remove the camshaft.

Measure the height [A] of each cam with a micrometer.



★ If the cams are worn down past the service limit, replace the camshaft.

Camshaft height



Standard:Service Limit
Exhaust34.345-34.453 mm34.24 mm
Inlet35.146 - 35.254 mm35,04 mm
See this article in russian language
◀ Previous
Kawasaki ZX600-J 3: Engine repair
Next ▶

Camshaft — installation
Camshaft — removal
Camshaft chain tensioner — installation
Camshaft chain tensioner — removal
Cylinder head cover — installation
Cylinder head cover — removal
Camshaft chain removal and wear
Cylinder compression measurement
Cylinder head — removal
Cylinder head — installation
Cylinder head warp
Valve clearance — inspection
Similar articles about motorcycles of other brands
Suzuki Boulevard M109R (2006-2025): Camshaft wear and runout Triumph Rocket III (2004-2018): Exploded view — camshaft and cam drive Yamaha FZ1 Fazer (2006-2015): Checking the timing chain and camshaft sprocket Honda VTX 1800 C (2001-2008): Camshaft removal Harley Street 500 (2014-2021): Camshaft sprocket and timing chain БМВ F 650 GS (2000-2007): Installing camshaft and adjusting valves Ducati Monster 696 (2007-2014): Refitting the camshaft end caps Aprilia SL 750 Shiver (2007-2016): Removing the overhead camshaft
Link to this article in different formats
TEXTHTMLBB Code
Comments and feedback from visitors
No comments yet, you will be the first!
 


Add up two numbers: 45 + 15

       



 

 
ZX600-J 3 (2000-2002) 
  • Information for owner
  • Introduction to manual
  • Troubleshooting
  • Engine and systems
  • Engine repair
  • Fuel system
  • Carburetor repair
  • Cooling system
  • Lube system
  • Transmission
  • Running gear and frame
  • Frame and hinged elements
  • Wheels and tires
  • Brake system
  • Front suspension and handlebar
  • Rear suspension
  • Electric equipment
  • Equipment and devices
  • Starting and charging system
  • Ignition system
  • Electrical circuits
Aprilia BMW Ducati Harley Honda Kawasaki Suzuki Triumph Yamaha
MotoInstruction.ru © 2021–2025 | Sitemap | Articles | Contacts | Site search | Add to bookmarks | Mobile version