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Removing and installing front brake pistons (BMW F650GS)

  • Main
  • BMW
  • F-series
  • F 650 GS
  • Running gear and frame
  • Brake system
  • Removing and installing front …
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Remove front brake calliper.

Remove the split-pin keeper (1) from retaining pin (2).

Drive the retaining pin out towards the wheel side.

Pull the brake pads (6) down to remove.

Hold a cloth over the brake calliper.

Caution! Do not insert your fingers between the pistons; risk of injury.


Carefully press out brake pistons (5), using a compressed air gun at the brake line connection.

Remove the two sealing rings (3, 4) from the left and right brake piston bores.

Examine the brake calliper pistons for damage.

Installation is the reverse of the removal procedure: pay particular attention to the following.

Coat new sealing rings (3, 4) with brake fluid and install.

Coat the brake pistons (5) with the assembly fluid supplied and install.

Caution! Keep the brake pistons parallel with their bores when installing.


Using piston compressor, BMW # 34 1 500, if necessary press the pistons fully back.

Install the brake pads.
See this article in russian language
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BMW F650GS : Brake system
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Removing and installing front brake calliper
Technical data of brake system
Removing and installing front brake disc
Checking front brake disc for lateral runout
Removing and installing rear brake calliper
Removing and installing rear brake piston
Removing and installing rear brake disc
Checking rear brake disc for lateral runout
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F650GS (2000-2007) 
  • Information for owner
  • Introduction to manual
  • Maintenance
  • Engine and systems
  • Engine repair
  • Ignition system
  • Fuel and exhaust systems
  • Cooling system
  • Transmission
  • Running gear and frame
  • Frame and hinged elements
  • Handlebar
  • Rear suspension
  • Brake system
  • Wheels and tires
  • Electric equipment
  • Equipment and devices
  • Lighting and lamps
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