Prepare
1. Disconnect negative battery cable. See Power disconnect.
2. Remove left side rider foot control assembly. See Rider foot controls.
3. Remove alternator cover. See Alternator cover.
Remove
| PART NUMBER | TOOL NAME |
| HD-51463 | ALTERNATOR ROTOR PULLER |
| HD-51501 | ALTERNATOR LOCKING TOOL |
Note: See Alternator cover for stator removal.
1. See Figure 8-7. Remove rotor.
- a. Install ALTERNATOR LOCKING TOOL (Part No. HD-51501).
- b. Remove bolt (4).
- c. Remove rotor (3) using ALTERNATOR ROTOR PULLER (Part No. HD-51463).
- d. Remove key (1).
2. Remove starter ring gear.
- a. Remove starter ring gear (2).
- b. Remove bearing (5).
Install
| PART NUMBER | TOOL NAME |
| HD-51501 | ALTERNATOR LOCKING TOOL |
| FASTENER | TORQUE VALUE | |
| Alternator rotor bolt | 160.0-170.0 Nm | 118-125 ft·lbs |
Note: See Alternator cover for stator installation.
1. See Figure 8-7. Install starter ring gear.
- a. Install bearing (5).
- b. Install starter ring gear (2).
2. Install rotor.
- a. Install key (1).
- b. Install rotor (3).
- c. Install ALTERNATOR LOCKING TOOL (Part No. HD-51501).
- d. Install bolt (4). Tighten to 160.0-170.0 Nm (118-125 ft·lbs).
- e. Remove ALTERNATOR LOCKING TOOL (Part No. HD-51501).
Figure 8-7. Alternator Rotor: 1. Key; 2. Starter ring gear; 3. Rotor; 4. Bolt; 5. Bearing
Complete
1. Install alternator cover. See Alternator cover.
2. Install left side rider foot control assembly. See Rider foot controls.
3. Connect negative battery cable. See Power disconnect.