Prepare
1. Remove main fuse. See Power disconnect.
Remove
Right Side
1. See Figure 3-67. Remove right side rider foot control assembly.
- a. Remove screws (3).
- b. Remove right side rider foot control assembly (1) from frame (2).
- c. Move right side rider foot control assembly toward front of vehicle to remove brake rod assembly (4) from master cylinder.
Left Side
1. See Figure 3-68. Disconnect shift lever rod assembly.
- a. Remove nut (9).
- b. Remove screw (3) and nut (9) from shift lever rod assembly (10) and shifter shaft lever (8).
- 2. Detach jiffy stand sensor.
- a. Remove screw (5) and nut (7) securing jiffy stand sensor (6).
- b. Set jiffy stand sensor aside.
3. Remove left side rider foot control assembly.
- a. Remove long screws (2).
- b. Remove jiffy stand sensor bracket (4).
- c. Remove left side rider foot control assembly (1).
Figure 3-67. Right Side Rider Foot Control Assembly: 1. Right side rider foot control assembly; 2. Frame; 3. Screw (2); 4. Brake rod assembly
Figure 3-68. Left Side Rider Foot Control Assembly: 1. Left side rider foot control assembly; 2. Long screw (3); 3. Medium screw; 4. Jiffy stand sensor bracket; 5. Short screw; 6. Jiffy stand sensor; 7. Nut; 8. Shifter shaft lever; 9. Nut; 10. Shift lever rod assembly; 11. Frame lugs
Install
| FASTENER | TORQUE VALUE | |
| Engine mount screw | 22.0-29.0 Nm | 17-21 ft·lbs |
| Left side rider foot control screw | 22.0-29.0 Nm | 17-21 ft·lbs |
| Jiffy stand sensor screw | 9.0-11.0 Nm | 80-97 in·lbs |
| Shift lever rod assembly screw | 4.6-6.1 Nm | 41-53 in·lbs |
Right Side
1. See Figure 3-67. Install right side rider foot control assembly.
- a. Insert brake rod assembly (4) into master cylinder.
- b. Align right side rider foot control assembly (1) to lugs in frame (2).
- c. Install screw (3). Tighten to 22.0-29.0 Nm (17-21 ft·lbs).
Left Side
1. See Figure 3-68. Install left side rider foot control assembly.
- a. Install one long screw (2) through jiffy stand sensor bracket (4) and left side rider foot control (1).
- b. Align left side rider foot control assembly (1) to frame lugs (11).
- c. Install remaining screws and left side rider foot control assembly. Tighten to 22.0-29.0 Nm (17-21 ft·lbs).
2. Install jiffy stand sensor (6).
- a. Install short screw (5) through jiffy stand sensor bracket and jiffy stand sensor (6).
- b. Install nut (7). Tighten to 9.0-11.0 Nm (80-97 in·lbs).
3. Connect shift lever rod assembly.
- a. Insert medium screw (3) through shift lever rod assembly (10) and shifter shaft lever (8).
- b. Install nut (5). Tighten to 4.6-6.1 Nm (41-53 in·lbs).
Disassemble
Right Side
1. See Figure 3-69. Remove footpeg assembly.
- a. Remove retaining ring (5).
- b. Remove clevis pin (3).
- c. Remove footpeg assembly (2).
- d. Remove spring washer (4).
2. Remove brake lever assembly.
- a. Remove spring (11).
- b. Remove washer (8) and nut (9).
- c. Remove screw (7).
- d. Remove brake rod assembly (10).
- e. Remove brake lever assembly (1) from right footpeg mount (6).
Left Side
1. See Figure 3-70. Remove footpeg assembly.
- a. Remove retaining ring (5).
- b. Remove clevis pin (3).
- c. Remove footpeg assembly (2).
- d. Remove spring washer (4).
2. Remove gear shift lever.
- a. Remove nut (11).
- b. Remove screw (7) from gear shift lever (1) and shift lever rod assembly (10).
- c. Remove E-clip (9) and washer (8).
- d. Remove gear shift lever from left footpeg mount (6).
Figure 3-69. Right Side Rider Foot Control: 1. Brake lever assembly; 2. Footpeg assembly; 3. Clevis pin; 4. Spring washer; 5. Retaining ring; 6. Right footpeg mount; 7. Screw; 8. Washer; 9. Nut; 10. Brake rod assembly; 11. Spring
Figure 3-70. Left Side Rider Foot Control: 1. Gear shift lever; 2. Footpeg assembly; 3. Clevis pin; 4. Spring washer; 5. Retaining ring; 6. Left footpeg mount; 7. Screw; 8. Washer; 9. E-clip; 10. Shift lever rod assembly; 11. Nut
Assemble
| FASTENER | TORQUE VALUE | |
| Rear brake lever screw | 7.0-9.0 Nm | 62-79 in·lbs |
| Shift lever rod assembly screw | 4.6-6.1 Nm | 41-53 in·lbs |
Right Side
1. See Figure 3-69. Install brake lever assembly.
- a. Install brake lever assembly (1) through right footpeg mount (6).
- b. Install brake rod assembly (10).
- c. Install screw (7).
- d. Install washer (8) and nut (9). Tighten to 7.0-9.0 Nm (62-79 in·lbs).
- e. See Figure 3-71. Install spring.
Warning: Footrests must fold up and toward rear of motorcycle if struck. Failure to set footrests to fold up and back could result in death or serious injury.
2. See Figure 3-69.Install footpeg assembly.
- a. Align footpeg assembly (2) to right footpeg mount (6).
- b. Install spring washer (4).
- c. Install clevis pin (3).
- d. Install retaining ring (5).
Left Side
1. See Figure 3-70. Install gear shift lever.
- a. Install gear shift lever (1) to left footpeg mount (6).
- b. Install washer (8) and E-clip (9).
- c. Install screw (7) through gear shift lever and shift lever rod assembly (10).
- d. Install nut (11). Tighten to 4.6-6.1 Nm (41-53 in·lbs).
Footrests must fold up and toward rear of motorcycle if struck. Failure to set footrests to fold up and back could result in death or serious injury.
2. Install footpeg assembly.
- a. Align footpeg assembly (2) to left footpeg mount (6).
- b. Install spring washer (4).
- c. Install clevis pin (3).
- d. Install retaining ring (5).
Figure 3-71. Brake Lever Spring Installation
Complete
1. Install main fuse. See Power disconnect.