- At the first scheduled service interval.
- At every 16,000 km (10,000 mile) service interval thereafter.
See Table 1-8. Tighten all critical fasteners, except head bolts, to service manual specifications. Replace any damaged or missing hardware.
Table 1-8. Critical fasteners
SYSTEM | FASTENER | TORQUE | |
Hand controls | Upper and lower switch housings | 4.0-5.1 Nm | 35-45 in-lbs |
Clutch lever handlebar clamp | 6.8-9.0 Nm | 60-80 in-lbs | |
Master cylinder handlebar clamp | 6.8-9.0 Nm | 60-80 in-lbs | |
Brakes | Banjo bolts | 23.0-29.8 Nm | 17-22 ft-lbs |
Lower brake caliper mounting pin | 38.0-51.5 Nm | 28-38 ft-lbs | |
Brake disc screws, front | 21.7-32.5 Nm | 16-24 ft-lbs | |
Brake disc screws, rear | 40.7-47.5 Nm | 30-35 ft-lbs | |
Reservoir screws | 0.7-0.9 Nm | 6-8 in-lbs | |
Rear master cylinder mounting nut | 54.2-67.8 Nm | 40-50 ft-lbs | |
Axle nuts | Front axle | 68-75 Nm | 50-55 ft-lbs |
Rear axle | 129-142.3 Nm | 95-105 ft-lbs | |
Front fork/handlebars | Lower fork pinch bolts | 41-47 Nm | 30-35 ft-lbs |
Upper bracket pinch bolts | 41-47 Nm | 30-35 ft-lbs | |
Frame | Lower frame rail bolts | 61-75 Nm | 45-55 ft-lbs |