Brake system of motorcycle Kawasaki KLE 650 Versys (2007-2025)

Exploded View of Brakes
No.FastenerTorqueRemarks Nmkgf·m ft·lb 1Bleed Valve7.80.8069 in·lb 2Brake Hose Banjo Bolts252.518 3Brake Lever Pivot Bolt1.00.109 in·lbSi 4Brake Lever Pivot Bolt Locknut5.90.6052 in·lb 5Front Brake Disc Mounting Bolts272.820L 6Front Brake Light...

Specifications of Brakes
ItemStandardService Limit Brake Lever, Brake Pedal Brake Lever Position5-way adjustable (to suit rider)— Brake Lever Free PlayNon-adjustable— Pedal Free PlayNon-adjustable— Pedal PositionAbout 50 mm (2.0 in.) below top of footpeg— Brake Pads Lining...

Special Tools of Brakes
Inside Circlip Pliers: 57001-143 Jack: 57001-1238 Hand Tester: 57001-1394 Jack Attachment: 57001-1608

Brake Lever, Brake Pedal
Brake Lever Position Adjustment The brake lever adjuster has 5 positions so that the brake lever position can be adjusted to suit the operator's hand. Push the lever forward and turn the adjuster [A] to align the number with the arrow mark [B] on...

Brake Calipers — removal and installation
Front Caliper Removal Loosen the banjo bolt [A] at the brake hose lower end, and tighten it loosely. Unscrew the caliper mounting bolts [B], and detach the caliper [C] from the disc. Unscrew the banjo bolt and remove the brake hose(s) [D] from the...

Brake Pads — removal and installation
Front Brake Pad Removal Remove the front caliper with the hose installed (See Front Caliper Removal). Draw out the holder shaft pin [A], and take off the holder shaft [B]. Remove the pad [C] of the jaw side from the holder shaft [D]. Remove the pad...

Master Cylinder — removal and installation
Front Master Cylinder Removal Remove the banjo bolt [A] to disconnect the brake hose from the master cylinder [B] (See Brake Hose and Pipe Replacement in the Periodic Maintenance chapter). Disconnect the front brake light switch connectors [A]....

Brake Disc — removal and installation
Brake Disc Removal Remove the wheel (see Front/Rear Wheel Removal in the Wheels/Tires chapter). Unscrew the mounting bolts, and take off the disc. Remove the gaskets. Brake Disc Installation Replace the gaskets with new ones. Install the brake disc...

Brake Fluid — Inspection and Change
Brake Fluid Level Inspection Refer to the Brake Fluid Level Inspection in the Periodic Maintenance chapter. Brake Fluid Change Refer to the Brake Fluid Change in the Periodic Maintenance chapter. Brake Line Bleeding The brake fluid has a very low...

Brake Hose — removal and installation
Brake Hose Removal/Installation Refer to the Brake Hose and Pipe Replacement in the Periodic Maintenance chapter. Brake Hose Inspection Refer to the Brake Hose Damage and Installation Condition Inspection in the Periodic Maintenance chapter.