Specifications of Brakes Item Standard Service Limit Brake Lever, Brake Pedal Brake Lever Position 5-way adjustable (to suit rider) — Brake Lever Free Play Non-adjustable — Pedal Free Play Non-adjustable — Pedal Position About 50 mm (2.0 in.) below top of footpeg — Brake...
Special Tools of Brakes Inside Circlip Pliers: 57001-143 Jack: 57001-1238 Hand Tester: 57001-1394 Jack Attachment: 57001-1608
Brake Lever, Brake Pedal Brake Lever Position Adjustment The brake lever adjuster has 5 positions so that the brake lever position can be adjusted to suit the operator's hand. Push the lever forward and turn the adjuster [A] to align the number with the arrow mark [B] on...
Brake Calipers — removal and installation Front Caliper Removal Loosen the banjo bolt [A] at the brake hose lower end, and tighten it loosely. Unscrew the caliper mounting bolts [B], and detach the caliper [C] from the disc. Unscrew the banjo bolt and remove the brake hose(s) [D] from the...
Brake Pads — removal and installation Front Brake Pad Removal Remove the front caliper with the hose installed (See Front Caliper Removal ). Draw out the holder shaft pin [A], and take off the holder shaft [B]. Remove the pad [C] of the jaw side from the holder shaft [D]. Remove the pad...
Master Cylinder — removal and installation Front Master Cylinder Removal Remove the banjo bolt [A] to disconnect the brake hose from the master cylinder [B] (See Brake Hose and Pipe Replacement in the Periodic Maintenance chapter). Disconnect the front brake light switch connectors [A]....
Brake Disc — removal and installation Brake Disc Removal Remove the wheel (see Front/Rear Wheel Removal in the Wheels/Tires chapter). Unscrew the mounting bolts, and take off the disc. Remove the gaskets. Brake Disc Installation Replace the gaskets with new ones. Install the brake disc...
Brake Fluid — Inspection and Change Brake Fluid Level Inspection Refer to the Brake Fluid Level Inspection in the Periodic Maintenance chapter. Brake Fluid Change Refer to the Brake Fluid Change in the Periodic Maintenance chapter. Brake Line Bleeding The brake fluid has a very low...
Brake Hose — removal and installation Brake Hose Removal/Installation Refer to the Brake Hose and Pipe Replacement in the Periodic Maintenance chapter. Brake Hose Inspection Refer to the Brake Hose Damage and Installation Condition Inspection in the Periodic Maintenance chapter.