Specifications of Electrical system Item Standard Battery Type Sealed Battery Model Name YTX12-BS Capacity 12 V 10 Ah Voltage 12.8 V or more Charging System Type Three-phase AC Alternator Output Voltage 42 V or more at 4 000 r/min (rpm) Stator Coil Resistance 0.18-0.27 Ω Charging...
Special Tools and Sealant Hand Tester: 57001-1394 Flywheel Puller Assembly, M38 x 1.5/M35 x 1.5: 57001-1405 Peak Voltage Adapter: 57001-1415 Lead Wire - Peak Voltage Adapter: 57001-1449 Rotor Holder: 57001-1567 Grip: 57001-1591 Rotor Holder: 57001-1658 Kawasaki Bond...
Parts Location of Electrical system 1. Air Switching Valve 2. Alternator 3. Battery 12 V 10 Ah 4. Crankshaft Sensor 5. ECU 6. Fan Motor 7. Front Brake Light Switch 8. Fuse Box with ECU Main Fuse 9. Ignition Switch 10. Meter Unit 11. Neutral Switch 12. Oil Pressure Switch 13. Rear...
Precautions of Electrical system There are a number of important precautions that are musts when servicing electrical systems. Learn and observe all the rules below. Do not reverse the battery cable connections. This will burn out the diodes on the electrical parts. Always check...
Electrical Wiring Inspection Wiring Inspection Visually inspect the wiring for signs of burning, fraying, etc. If any wiring is poor, replace the damaged wiring. Pull each connector [A] apart and inspect it for corrosion, dirt, and damage. If the connector is corroded or dirty,...
Lighting System This motorcycle adopt the daylight system and have a headlight relay in the relay box. The headlight does not go on when the ignition switch and the engine stop switch are first turned on. The headlight comes on after the starter button is released...
Air Switching Valve Air Switching Valve Operation Test Refer to the Air Suction System Damage Inspection in the Periodic Maintenance chapter. Air Switching Valve Unit Test Remove the air switching valve (See Air Switching Valve Removal in the Engine Top End chapter)....
Radiator Fan System Fan Motor Inspection Disconnect the connector [A]. Using an auxiliary leads, supply battery power to the fan motor. If the fan does not rotate, the fan motor is defective and must be replaced. Radiator Fan Circuit 1. Relay Box; 2. Radiator Fan...
Oil Pressure Warning System Motorcycle operation with low engine oil level, even if it is higher than the lower level line, will cause oil level change when sudden acceleration, or deceleration, and may lead flicker of the oil pressure warning indicator light (LED) because of...
Meter, Gauge, Indicator Unit Meter Unit Removal Remove the headlight assy (see Headlight Removal/In-stallation). Disconnect the connector [A]. Remove the meter unit by taking off the mounting screws [B] with the washers. Caution: Place the meter unit so that the face is up. If...
Switches and Sensors Brake Light Timing Inspection Refer to the Brake Light Switch Operation Inspection in the Periodic Maintenance chapter. Brake Light Timing Adjustment Refer to the Brake Light Switch Operation Inspection in the Periodic Maintenance chapter. Switch...
Relay Box — removal and installation The relay box [A] has relays and diodes. The relays and diodes can not be removed. Relay Box Removal Remove the fuel tank (See Fuel Tank Removal in the Fuel System (DFI) chapter. Open the clamps [A]. Clear the hook portions [A] and take out the...
Fuses — removal and installation 30 A Main Fuse Removal Remove: Right Rear Frame Cover (See Rear Frame Cover Removal in the Frame chapter) Bolt [A] Cover [B] Disconnect the connector [A]. Pull out the main fuse [A] from the starter relay with needle nose pliers. Fuse Box Fuse...
Cable, Wire, and Hose Routing 1. Radiator; 2. Reserver Tank; 3. Reserver Tank Hose; 4. Reserver Tank Overflow Hose; 5. Outlet Hose; 6. Water pump Cover; 7. Thermostat Housing; 8. Inlet Hose; 9. Through the overflow hose as shown; 10. Wrap the clamp in the overflow hose; 11....