Item | Standard | Service Limit |
Crankshaft, Connecting Rods | ||
Connecting Rod Big End Side Clearance | 0.08 - 0.3 mm (0.003 - 0.01 in.) | 0.5 mm (0.02 in.) |
Connecting Rod Big End Bearing Insert/Crankpin Clearance | 0.026 - 0.054 mm (0.0010 - 0.0021 in.) | 0.09 mm (0.035 in.) |
Crankpin Diameter: | 42.984 - 43.000 mm (1.6923 - 1.6929 in.) | 42.97 mm (1.692 in.) |
Marking None | 42.984 - 42.992 mm (1.6923 - 1.6926 in.) | — |
Marking О | 42.993 - 43.000 mm (1.6926 - 1.6929 in.) | — |
Connecting Rod Big End Bore Diameter: | 46.000 - 46.016 mm (1.8110 - 1.8116 in.) | — |
Marking None | 46.000 - 46.008 mm (1.8110 - 1.8113 in.) | — |
Marking О | 46.009 - 46.016 mm (1.8113 - 1.8116 in.) | — |
Connecting Rod Big End Bearing Insert | ||
Thickness: | ||
Brown | 1.483 - 1.487 mm (0.5838 - 0.5854 in.) | — |
Black | 1.487 - 1.491 mm (0.5854 - 0.5870 in.) | — |
Blue | 1.491 - 1.495 mm (0.5870 - 0.5886 in.) | — |
Connecting rod big end bearing insert selection:
Connecting rod Big End Bore Diameter Marking | Crankpin Diameter Marking | Bearing Insert | ||
Size Color | Part Number | |||
None | О | Brown | 13034-1059 | |
None | None | Black | 13034-1058 | |
О | О | |||
О | None | Blue | 13034-1057 |
Item | Standard | Service Limit |
Connecting Rod Bend | — | TIR 0.2/100 mm (0.008/3.94 in.) |
Connecting Rod Twist | — | TIR 0.2/100 mm (0.008/3.94 in.) |
Crankshaft Side Clearance | 0.05 - 0.55 mm (0.002 - 0.022 in.) | 0.8 mm (0.03 in.) |
Crankshaft Web Length | 96.85 - 96.95 mm (38.13 - 38.17 in.) | 96.6 mm (3.80 in.) |
Crankshaft Runout | TIR 0.02 mm (0.0008 in.) or less | TIR 0.05 mm (0.002 in.) |
Crankshaft Main Journal Diameter | 44.984 - 45.000 mm (1.7710 - 1.7716 in.) | 44.96 mm (1.770 in.) |
Crankcase Main Bearing Bore Diameter | 45.025 mm - 45.041 mm (1.7726 - 1.7733 in.) | 45.07 mm (1.774 in.) |
Transmission | ||
Shift Fork Ear Thickness | 4.9 - 5.0 mm (0.193 - 0.197 in.) | 4.8 mm (0.189 in.) |
Gear Shift Fork Groove Width | 5.05 - 5.15 mm (0.199 - 0.203 in.) | 5.25 mm (0.207 in.) |
Shift Fork Guide Pin Diameter | 5.9 - 6.0 mm (0.232 - 0.236 in.) | 5.8 mm (0.228 in.) |
Shift Drum Groove Width | 6.05 - 6.20 mm (0.238 - 0.244 in.) | 6.3 mm (0.248 in.) |