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Brake caliper — installation (Kawasaki ZX-6R/ZX-600-J)

  • Main
  • Kawasaki
  • ZX-6R
  • ZX600-J [3]
  • Running gear and frame
  • Brake system
  • Brake caliper — installation
0
Install the caliper and brake hose lower end.

Replace the washers that are on each side of hose fitting with new ones.

Tighten the caliper mounting bolts and banjo bolt.

Torque:
Caliper Mounting Bolts (Front): 34 N·m (3.5 kg·m, 25 ft·lb)
Caliper Mounting Bolts (Rear): 25 N·m (2.5 kg·m, 18.0 ft·lb)
Brake Hose Banjo Bolt: 25 N·m (2.5 kg·m, 18.0 ft·lb)


Check the fluid level in the brake reservoirs.

Bleed the brake line (see Bleeding the Brake Line).

Check the brake for good braking power, no brake drag, and no fluid leakage.

Warning! Do not attempt to drive the motorcycle until a full brake lever or pedal is obtained by pumping the brake lever or pedal until the pads are against the disc. The brakes will not function on the first application of the lever or pedal if this is not done.
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Kawasaki ZX600-J 3: Brake system
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Rear caliper — removal
Front caliper — removal
Brake pedal position — adjustment
Brake pedal position — inspection
Brakes specifications
Brakes exploded view
Front caliper — disassembly
Front caliper — assembly
Rear caliper — disassembly
Rear caliper — assembly
Front brake pad — removal and installation
Rear brake pad — removal and installation
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ZX600-J 3 (2000-2002) 
  • Information for owner
  • Introduction to manual
  • Troubleshooting
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  • Engine repair
  • Fuel system
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  • Cooling system
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  • Frame and hinged elements
  • Wheels and tires
  • Brake system
  • Front suspension and handlebar
  • Rear suspension
  • Electric equipment
  • Equipment and devices
  • Starting and charging system
  • Ignition system
  • Electrical circuits
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