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Kawasaki:
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ZX600-J [3] (2000-2002)
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Rear caliper — assembly (Kawasaki ZX-6R/ZX-600-J)

  • Main
  • Kawasaki
  • ZX-6R
  • ZX600-J [3]
  • Running gear and frame
  • Brake system
  • Rear caliper — assembly
0
Clean the caliper parts except for the pads.

Caution! For cleaning the parts, use only disc brake fluid, isopropyl alcohol, or ethyl alcohol.


Install the bleed valve and rubber cap.

Torque - Bleed Valve: 7.8 N·m (0.80 kg·m, 69 in·lb)


Replace the fluid seal [A] with a new one.

Apply brake fluid to the fluid seal, and install it into the cylinder by hand.

Replace the dust seal [B] with a new one if it is damaged.

Apply brake fluid to the dust seal, and install it into the cylinder by hand.



Apply brake fluid to the outside of the piston, and push it into the cylinder by hand.

Replace the shaft rubber friction boot [A] and dust cover [B] if they are damaged.

Apply a thin coat of PBC (Poly Butyl Cuprysil) grease to the caliper holder shafts [C] and holder holes [D] (PBC is a special high temperature, water-resistance grease).



Install the anti-rattle spring [A] in the caliper as shown.

Install the piston insulator.

Install the pads (see Rear Brake Pad Installation).

Wipe up any spilled brake fluid on the caliper with wet cloth.

See this article in russian language
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Kawasaki ZX600-J 3: Brake system
Next ▶

Rear caliper — disassembly
Front caliper — assembly
Front caliper — disassembly
Brake caliper — installation
Rear caliper — removal
Front caliper — removal
Front brake pad — removal and installation
Rear brake pad — removal and installation
Brake lining wear
Front master cylinder — removal and installation
Rear master cylinder — removal and installation
Front master cylinder — disassembly
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ZX600-J 3 (2000-2002) 
  • Information for owner
  • Introduction to manual
  • Troubleshooting
  • Engine and systems
  • Engine repair
  • Fuel system
  • Carburetor repair
  • Cooling system
  • Lube system
  • Transmission
  • Running gear and frame
  • Frame and hinged elements
  • Wheels and tires
  • Brake system
  • Front suspension and handlebar
  • Rear suspension
  • Electric equipment
  • Equipment and devices
  • Starting and charging system
  • Ignition system
  • Electrical circuits
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