MotoInstruction.ru
Mobile
version
Articles
& news
Site
map
Feed
back
Add to
bookmark
English Русский
Aprilia
BMW
Ducati
Harley
Honda
Kawasaki
Suzuki
Triumph
Yamaha
Kawasaki:
ZX-6R▾
ZX600-J [3] (2000-2002)
Versys▾
KLE 650 (2007-2025)
Vulcan▾
VN900B6F (2006-2024)

Rear master cylinder — removal and installation (Kawasaki ZX-6R/ZX-600-J)

  • Main
  • Kawasaki
  • ZX-6R
  • ZX600-J [3]
  • Running gear and frame
  • Brake system
  • Rear master cylinder — removal…
0

Removal



Unscrew the brake hose banjo bolt [A] on the master cylinder (see Brake Hose Removal/lnstallation).

Pull off the reservoir hose lower end [B], and drain the brake fluid into a container.

Remove the cotter pin [C] and join pin [D].

Note. C Pull off the joint pin while pressing down the brake pedal.


Unscrew the master cylinder mounting bolts [E], and take off the master cylinder [F] and master cylinder cover [G].



Installation



Replace the cotter pin with a new one.

Replace the washers that are on each side of hose fitting with new ones.

Tighten the following bolts.

Torque:
Rear Master Cylinder Mounting Bolts: 25 N·m (2.5 kg·m, 18.0 ft·lb)
Brake Hose Banjo Bolt: 25 N·m (2.5 kg·m, 18.0 ft·lb)


Bleed the brake line (see Bleeding the Brake Line).

Check the brake for good braking power, no brake drag, and no fluid leakage.
See this article in russian language
◀ Previous
Kawasaki ZX600-J 3: Brake system
Next ▶

Front master cylinder — removal and installation
Brake lining wear
Rear brake pad — removal and installation
Front brake pad — removal and installation
Rear caliper — assembly
Rear caliper — disassembly
Front master cylinder — disassembly
Rear master cylinder — disassembly
Master cylinder — assembly
Master cylinder — visual inspection
Brake disc — removal and installation
Brake disc wear
Similar articles about motorcycles of other brands
Suzuki V-Strom DL-650 (2004-2011): Rear master cylinder — inspection Triumph Street Triple 765 (2017-2024): Rear master cylinder — disassembly Yamaha FZ1 Fazer (2006-2015): Disassembling the rear brake master cylinder Honda VTX 1800 C (2001-2008): Rear master cylinder — disassembly Harley-Davidson V-Rod (2002-2006): Rear brake master cylinder and reservoir BMW R 1150 GS (1999-2004): Removing and installing rear brake master cylinder Ducati ST2 (1997-2003): Removing the rear brake cylinder support and rear brake pedal Aprilia RS 125/3 (1998-2005): Removing the brake master cylinder
Link to this article in different formats
TEXTHTMLBB Code
Comments and feedback from visitors
No comments yet, you will be the first!
 


Add up two numbers: 37 + 10

       



 

 
ZX600-J 3 (2000-2002) 
  • Information for owner
  • Introduction to manual
  • Troubleshooting
  • Engine and systems
  • Engine repair
  • Fuel system
  • Carburetor repair
  • Cooling system
  • Lube system
  • Transmission
  • Running gear and frame
  • Frame and hinged elements
  • Wheels and tires
  • Brake system
  • Front suspension and handlebar
  • Rear suspension
  • Electric equipment
  • Equipment and devices
  • Starting and charging system
  • Ignition system
  • Electrical circuits
Aprilia BMW Ducati Harley Honda Kawasaki Suzuki Triumph Yamaha
MotoInstruction.ru © 2021–2025 | Sitemap | Articles | Contacts | Site search | Add to bookmarks | Mobile version