Feather inserts, seals
Hold the pen vertically and install the anti-friction pen insert by hand. (clean the pen first).
![](https://motoinstruction.ru/img/suzuki/4/112793.jpg)
Attention! Be careful not to damage the Teflon-coated surfaces of the anti-friction pads when installing the pen. Lubricate the anti-friction bearings with fork oil before installation.
Lubricate the oil seal lip with fork oil before installation.
Oil 99000-99001-SS7: SUZUKI FORK OIL SS-07
Install the anti-friction pen housing liner (1), washer (2) and oil seal (3) on the pen.
![](https://motoinstruction.ru/img/suzuki/4/112794.jpg)
Install the pen with the rod into the pen body, and also install the oil seal using a special tool.
![](https://motoinstruction.ru/img/suzuki/4/112795.jpg)
09940-52861: Tool for installing the front fork oil seal
Install the oil seal stopper.
![](https://motoinstruction.ru/img/suzuki/4/112796.jpg)
Attention! Make sure the retaining ring is securely seated.
Rod bolt
Tighten the stem bolt to the appropriate torque.
![](https://motoinstruction.ru/img/suzuki/4/112797.jpg)
Rod bolt: 35 Nm (3.5 kgf-m)
Attention! Use a new gasket to prevent oil leakage.
Note. Before installing the rod bolt, adjust the compression resistance to the softest position.
Fork oil
Install the fork vertically without installing the spring.
![](https://motoinstruction.ru/img/suzuki/4/112798.jpg)
Fill the pen with appropriate fork oil.
99000-99001-SS7: SUZUKI FORK OIL SS-07
Filling quantity (every feather): 526 ml
Pump the nib and stem several times.
Holding the fork vertically, achieve the required oil level using a special tool.
![](https://motoinstruction.ru/img/suzuki/4/112799.jpg)
09943-74111: Measuring device
Fork oil level: 143 mm
Note. Squeeze the pen fully before adjusting the level.
Spring
Install the spring.
![](https://motoinstruction.ru/img/suzuki/4/112800.jpg)
Note. The edge of the spring with the smaller coil pitch should be at the bottom.
Pull the rod using the special tool.
09940-52841: Rod holder
Compress the spring, then install the special tool between the locknut (1) and a puck (2).
![](https://motoinstruction.ru/img/suzuki/4/112801.jpg)
09940-94922: Special tools
Adjust the lock bolt as shown in the figure.
![](https://motoinstruction.ru/img/suzuki/4/112802.jpg)
Carefully twist the rebound regulator body until it is installed on the rod.
Tighten the rod locknut to the appropriate torque while holding the rebound adjuster body.
![](https://motoinstruction.ru/img/suzuki/4/112803.jpg)
Rod lock nut: 20 Nm (2.0 kgf-m)
Note. Before installing the cover, set the adjuster to the positions «soft».
Tighten the pen cap to the appropriate torque.
![](https://motoinstruction.ru/img/suzuki/4/112804.jpg)
Pen cap: 35 N.m (3.5 kgf-m)
Apply fork oil to the ring.
When installing the fork into the traverses, align the third line of the blade (3) with the upper edge of the traverse (4).
![](https://motoinstruction.ru/img/suzuki/4/112805.jpg)
Tighten the pen cap, pen bolts at the top (6) and lower (7) traverses with appropriate force.
![](https://motoinstruction.ru/img/suzuki/4/112806.jpg)
Pen cap: 23 N.m (2.3 kgf-m)
Bolt for securing the feather in the upper yoke: 26 Nm (2.6 kgf-m)
Bolt securing the feather in the lower yoke: 26 Nm (2.6 kgf-m)