- Remove the front wheel. (9-9)
- Remove the bolts, left and right and front fender.
- Remove the fasteners 1 and bolts 2.
- Remove the head light assembly and disconnect the couplers.
- Loosen the front fork upper clamp bolt 3.
Note: Slightly loosen the front fork cap bolts 4 before loosening the lower clamp bolts to facilitate later disassembly.
- Loosen the front fork lower clamp bolts.
- Remove the front fork.
Note: Hold the front fork by the hand to prevent sliding out of the steering stem.
- Separate the front fork cap bolt from the front fork outer tube.
- Compress the front fork spring with the special tool A and insert the special tool B between the lock nut and the spacer.
- 09940-94930: Front fork spacer holder A
- 09940-94922: Stopper plate B (11 mm)
- Remove the front fork cap bolt 5 from the inner rod by loosening the lock nut.
- Remove the special tools.
Caution: After removing the front fork cap bolt 5, avoid holding the outer tube vertically by hand to prevent the inner tube from falling and damaged.
- Remove the spacer 6 and spring 7.
- Remove the front axle pinch bolts.
- Invert the front fork and stroke the inner rod several times to let out fork oil.
- Under the inverted condition of front fork, drain oil completely by holding the fork for a while.
- Remove the damper rod bolt with the special tool.
- 09940-30221: Front fork assembling tool
- Remove the inner rod/damper rod (cartridge) 8.
Caution: Do not disassemble the inner rod/damper rod (cartridge).
- Extract the outer tube from the inner tube.
Note: Be careful not to damage the "ANTI-FRICTION" metals.
- Remove the dust seal 9 and oil seal stopper ring 10.
- Remove the oil seal with the special tool.
- 09913-50121: Oil seal remover
Caution: The removed oil seal must b replaced with a new one.
- Remove the oil seal retainer 11.