Spacer
- Remove the spacers from frame.
- Remove the spacers from the cushion lever.
- Remove the spacers from the cushion rod.
- Inspect the spacers for any flaws or other damage. If any defects are found, replace the spacers with new ones.
Frame bearing
- Insert the spacer into bearing and check the play when moving the spacer up and down.
- If excessive play is noted, replace the bearing with a new one.
- Remove the swingarm pivot bearings 1 with the special tools.
- 09923-74511: Bearing remover set
- 09930-30104: Sliding shaft
Caution: The removed bearings must be replaced with new ones.
Cushion lever bearing
- Insert the spacer into bearings and check the play when moving the spacer up and down.
- If excessive play is noted, replace the bearings with a new one.
- Remove the dust seals 1.
- Remove the cushion lever upper bearings with the special tool.
- 09913-70210: Bearing installer set (25 mm)
Caution: The removed bearings must be replaced with new ones.
- Draw out the cushion lever lower bearings with the special tool.
- 09921-20240: Bearing remover set (20 mm)
Caution: The removed bearings must be replaced with new ones.
Cushion rod bearing
- Insert the spacer into bearings and check the play when moving the spacer up and down.
- If excessive play is noted, replace the bearings with a new one.
- Remove the cushion lever bearings 1 with the special tool.
- 09913-70210: Bearing installer set (25 mm)
Caution: The removed bearings must be replaced with new ones.
Cushion lever and cushion lever rods
- Inspect the cushion lever and cushion lever rods for dmage.
If any defects are found, replace it with a new one.
Swingarm
- Inspect the swingarm for damage.
If any defects are found, replace the swingarm with a new one.
Shock absorber
- Inspect the shock absorber body and bush for damage and oil leakage. If any defects are found, replace the shock absorber with a new one.
Caution: Do not attempt to disassemble the rear shock absorber unit. It is unserviceable.
Swingarm pivot shaft
- Using a dial gauge, check the pivot shaft runout and replace it if the runout exceeds the limit.
Swingarm pivot shaft runout:
- Service limit: 0.3 mm (0.01 in)
- 09900-20607: Dial gauge (1/100 mm, 10 mm)
- 09900-20701: Magnetic stand
- 09900-21304: V-block set (100 mm)