Pay attention to the following points:
1. 1.0 mm (0.04 in); 2. 4.5 mm (0.17 in); А. Rear shock absorber nut; В. Rear cushion lever upper nut; С. Rear cushion lever lower nut; D. Rear cushion rod nut; E. Swingarm pivot shaft; F. Swingarm pivot shaft clamp bolt
Note: Tightening order are E to F.
ITEM | Nm | kgf·m | lb·ft |
A | 45 | 4.5 | 32.5 |
B | 110 | 11.0 | 79.5 |
C | 85 | 8.5 | 61.5 |
D | 110 | 11.0 | 79.5 |
E | 100 | 10.0 | 72.5 |
Cushion rod bearing
- Install the bearings into the cushion rod with the special tool.
- 09913-70210: Bearing installer set (35 mm)
- Press the bearing at 1.0 mm (0.04 in) depth from the cushion rod edge. (9-46)
Cushion lever bearing
- Press the cushion lever upper bearings into the cushion lever with the special tool and suitable size socket wrench 1.
- 09924-84521: Bearing installer set
Note:
- When installing the bearing, stamped mark on the bearing must face outside.
- Press the bushing at 4.5 mm (0.17 in) depth from the cushion lever edge. (9-46)
- Press the cushion lever lower bearings with the special tool.
- 09924-84521: Bearing installer set
Note:
- When installing the bearing, stamped mark on the bearing must face outside.
- Press the bushing at 1.0 mm (0.04 in) depth from the cushion lever edge. (9-46)
- Install the dust seals into the cushion lever with the special tool.
- 09913-70210: Bearing installer set (35 mm)
Note: Apply SUZUKI SUPER GREASE "A" to the dust seals.
- 99000-25010: SUZUKI SUPER GREASE "A" or equivalent
Swingarm bearing
- Press the swingarm pivot bearings into the frame with the special tool.
- 09941-34513: Steering race installer
Note: When installing the bearing, stamped mark on the bearing must face outside.
- Apply SUZUKI SUPER GREASE "A" to the spacers.
- 99000-25010: SUZUKI SUPER GREASE "A" or equivalent