- Drain engine oil. (2-13)
- Drain engine coolant. (2-18)
- Remove the seat. (6-4)
- Disconnect the battery (−) lead wire.
- Remove the engine under cover (1).
- Remove the fuel tank side covers cowlings (3) and inner cowling. (6-6)
- Remove the radiator and water hoses.
- Remove the fuel tank (1).
- Remove the air cleaner.
- Remove the throttle body.
- Remove the spark plug caps.
- Remove the camshaft position sensor lead wire coupler (1).
- Disconnect the gear position switch lead wire coupler (2).
- Disconnect the generator lead wire coupler (1) and signal generator lead wire coupler (2) after removing the screw А.
- Remove the gearshift lever link.
- Remove the engine coolant temperature sensor lead wire coupler (3).
- Bind the clutch lever with a rubber band to prevent the clutch release cylinder piston from coming out.
- Remove the clutch release cylinder (4).
- Remove the push rod (1).
- Remove the engine sprocket cover (2).
- Remove the speed sensor (3).
- Remove the engine sprocket nut and washer while depressing the brake pedal.
- Remove the cotter pin. (For E-03, 28, 33)
- Loosen the rear axle nut (4).
- Loosen the chain adjusters (5) by loosening the lock nuts (6).
- Remove the engine sprocket (7).
- Disconnect the engine ground lead wire (1).
- Disconnect the О2 sensor lead wire couplers (2).
- Remove the mufflers. (L & R)
- Loosen the front exhaust pipe mounting bolts.
- Remove the front exhaust pipe.
- Remove the mud guard (1).
- Remove the rear exhaust pipe.
- Remove the right footrest bracket and brake pedal.
- Remove the oil cooler
- Disconnect the starter motor lead wire (3) and oil pressure switch lead wire (4).
- Support the engine with an engine jack.
- Remove the engine mounting nut (1) and bolt.
- Loosen the engine mounting thrust adjuster lock nut with the special tool.
- 09940-14990: Engine mounting thrust adjuster socket wrench
- Loosen the engine mounting thrust adjuster.
- 09940-14990: Engine mounting thrust adjuster socket wrench
- After removing the pinch bolt (2), remove the engine mounting bolt (3).
- Remove the engine mounting bolt (4).
- Remove the engine mounting bracket (5).
- Remove the ignition coil lead wires.
- Remove the engine mounting nut (1).
- Loosen the engine mounting thrust adjuster lock nut.
- 09940-14990: Engine mounting thrust adjuster socket wrench
- Loosen the engine mounting thrust adjuster (2).
- Loosen the pinch bolt (3).
- Gradually lower the engine assembly by removing the bolt (3).
Caution: Be careful not to damage the frame and engine when removing the engine from the frame.