- Install the gasket and dowel pins.
Caution: Use the new gasket to prevent oil leakage.
- Install the clutch cover.
Note: Set the impeller shaft end (А) to the cam drive idle shaft (В).
Note:
- Fit the clamp to the bolt (С).
- Install the bracket (D).
- Fit the dowel pin.
- Apply the grease to the O-ring.
- 99000-25030: SUZUKI SUPER GREASE "A" (USA)
- 99000-25010: SUZUKI SUPER GREASE "A" (Others)
- Install the water pump case.
- Install the starter idle gear (1), spacer (2) ell and shaft (3).
Note: Apply engine oil to the shaft (3).
- Install the bushings (А) into the crankcase and generator cover.
Note: Apply molybdenum oil solution to the inside of the bushings.
Molybdenum oil
- Fit the washers onto the starter torque limiter.
- Install the starter torque limiter.
- Install the dowel pin and gasket.
Caution: Use the new gasket to prevent oil leakage.
- Install the generator cover.
Note: Install the bracket (В).