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Clutch cover (Harley Street 750)

  • Main
  • Harley
  • Street
  • 750/500
  • Engine and systems
  • Engine repair
  • Clutch cover
0
Contents: Prepare ↓ Remove ↓ Install ↓ Disassemble ↓ Assemble ↓ Complete ↓

Prepare



1. Remove negative battery cable. Power disconnect.

2. Drain engine oil. See Replace engine oil and filter.

3. Remove exhaust. See Exhaust system.

4. Remove right footrest and rear brake pedal assembly. See Rider foot controls.

5. Detach clutch cable from clutch cover. See Clutch control.

Remove



1. See Figure 4-33. Remove clutch cover.
  • a. Remove screws (3).
  • b. Remove clutch cover (2).

2. Discard gasket (1).

Install



FASTENERTORQUE VALUE
Clutch cover screws10.0-12.0 Nm89-106 in·lbs

1. See Figure 4-33. Install new gasket (1).

2. Install clutch cover.
  • a. Install cable bracket (4).
  • b. See Figure 4-34. Install screws. Tighten in order shown to 10.0-12.0 Nm (89-106 in·lbs).

Figure 4-33. Clutch Cover: 1. Gasket 2. Clutch cover 3. Screws (16) 4. Cable bracket

Figure 4-33. Clutch Cover: 1. Gasket 2. Clutch cover 3. Screws (16) 4. Cable bracket


Figure 4-34. Tightening Sequence

Figure 4-34. Tightening Sequence



Disassemble



1. See Figure 4-35. Remove clutch actuator.

2. See Figure 4-36. Remove linkage assembly.
  • a. Remove linkage assembly.
  • b. Discard O-ring (2).

Assemble



1. See Figure 4-36. Insert linkage assembly.
  • a. Install new O-ring (2) in groove (1).
  • b. Slide linkage assembly shaft into clutch cover.

2. See Figure 4-37. Position spring end as shown.

3. See Figure 4-35. Insert clutch actuator. Rotate linkage assembly until actuator fits within cutout in shaft.

Figure 4-35. Clutch Actuator

Figure 4-35. Clutch Actuator


Figure 4-36. Clutch Linkage: 1. O-ring groove; 2. O-ring

Figure 4-36. Clutch Linkage: 1. O-ring groove; 2. O-ring


Figure 4-37. Spring End

Figure 4-37. Spring End



Complete



1. Attach clutch cable to clutch cover. See Clutch cover.

2. Fill engine with oil. See Replace engine oil and filter.

3. Install right footrest and rear brake pedal assembly. See Rider foot controls.

4. Install exhaust. See Exhaust system.

5. Install negative battery cable. Power disconnect.
See this article in russian language
This article has been reviewed: Timofey Alexandrov
◀ Previous
Harley 750/500 : Engine repair
Next ▶

Alternator cover
Removing and installing pistons
Removing and installing cylinders
Chain guide
Removing and installing balancer
Crankshaft gear
Starter gear
Oil pump
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750/500 (2014-2021) 
  • Information for owner
  • Introduction to manual
  • Maintenance
  • Engine and systems
  • Engine repair
  • Fuel system
  • Cooling system
  • Exhaust system
  • Transmission
  • Running gear and frame
  • Frame and hinged elements
  • Suspension and handlebar
  • Brake system
  • Wheels and tires
  • Electric equipment
  • Equipment and devices
  • Starting and charging system
  • Lighting and lamps
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