IMPORTANT: The periodic maintenance intervals and service requirements have been established in accordance with EPA regulations. Following these instructions will ensure that the motorcycle will not exceed emission standards and it will also ensure the reliability and performance of the motorcycle.
Note: More frequent servicing may be performed on motorcycles that are used under severe conditions.
Periodic maintenance chart
Interval Item | km | 1000 | 6000 | 12000 | 18000 | 24000 |
miles | 600 | 4000 | 7500 | 11000 | 15000 | |
months | 1 | 6 | 12 | 18 | 24 | |
Air cleaner element | — | l | l | R | l | |
Exhaust pipe bolts and muffler bolts | T | — | T | — | T | |
Valve clearance | — | — | — | — | l | |
Spark plugs | — | l | R | l | R | |
Fuel hose | — | l | l | l | l | |
Replace every 4 years | ||||||
Engine oil | R | R | R | R | R | |
Engine oil filter | R | — | — | R | — | |
Idle speed | l | l | l | l | l | |
Throttle cable play | l | l | l | l | l | |
Throttle valve synchronization | l (E-33 only) | — | l | — | l | |
Evaporative emission control system (E-33 only) | — | — | l | — | l | |
Replace vapor hose every 4 years | ||||||
PAIR (air supply) system | — | — | l | — | l | |
Engine coolant | Replace every 2 years. | |||||
Radiator hose | — | l | l | l | l | |
Clutch hose | — | l | l | l | l | |
Replace every 4 years | ||||||
Clutch fluid | — | l | l | l | l | |
Replace every 2 years | ||||||
Drive chain | l | l | l | l | l | |
Clean and lublicate every 1000 km (600 miles) | ||||||
Brakes | l | l | l | l | l | |
Brake hose | — | l | l | l | l | |
Replace every 4 years | ||||||
Brake fluid | — | l | l | l | l | |
Replace every 2 years | ||||||
Tires | — | l | l | l | l | |
Steering | l | — | l | — | l | |
Front fork | — | — | l | — | l | |
Rear suspension | — | — | l | — | l | |
Chassis bolts and nuts | T | T | T | T | T |
Note:
- l = lnspect and clean, adjust, replace or lubricate as necessary;
- R = Replace; T=Tighten
Lubrication points
Proper lubrication is important for smooth operation and long life of each working part of the motorcycle.
Major lubrication points are indicated below.
Note:
- Before lubricating each part, clean off any rusty spots and wipe off any grease, oil, dirt or grime.
- Lubricate exposed parts which are subject to rust, with a rust preventative spray whenever the motorcycle has been operated under wet or rainy conditions.